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Recycling

Recycling
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Recycling

Product catalog summary
Overview: Bunting is a prominent company specializing in the design, manufacture, and sale of magnetic equipment for industries such as recycling and automotive. The company is known for its custom-designed solutions, innovation, and quality.
Company Background: Founded in 1959, Bunting is a family-owned business based in Newton, KS, with branches in the US and UK. It emphasizes American values and integrates new technologies to tackle modern industry challenges.
Divisions and Specializations:
  • Bunting-Newton: Focuses on magnetic separation and metal detection equipment.
  • Bunting-DuBois: Specializes in custom permanent magnet assemblies.
  • Bunting-Elk Grove Village: Offers a wide range of permanent magnets and magnetic equipment online.
  • Bunting-Berkhamsted & Redditch: Provides magnetic solutions for European markets.
Recycling Equipment: Bunting provides equipment for the recycling industry, including magnetic separation, metal detection, and conveying systems to ensure product purity and equipment protection.
Key Products:
  • Crossbelt Separation Conveyor: Features stainless steel frames and UHMW belt skirting for effective metal removal.
  • Oil Cooled Overband Magnets: Powerful separators for deep ferrous extraction with optional armored belts.
  • ElectroMax Overband Magnetic Separator: Lighter and stronger than traditional magnets, offering enhanced performance.
Technological Advancements: Bunting continuously develops new technologies and improves existing products to meet evolving industry needs, ensuring efficient and low-maintenance solutions.
Product Highlights:
  • ElectroMax Overband Magnet: Offers enhanced magnetic power for challenging tramp metal separation, featuring a high gradient magnetic field and air-cooled system.
  • SSSC Stainless Steel Separation Conveyor: Separates larger fractions of stainless steel using high gauss fields and neodymium magnets.
  • HISC High Intensity Separation Conveyor: Designed for maximum stainless steel separation and copper purification.
  • High Intensity Eddy Current Separators: Optimizes magnetic fields for improved separation of small metallic particles.
  • Suspension Magnets: Used to remove tramp iron from materials processed by vibratory feeders, gravity chutes, or conveyor belts.
Magnetic Components:
  • High Power Ceramic Magnet Components: Durable construction resistant to moisture, corrosion, and heat.
  • Air-Cooled Electro Magnet Design Benefits: Lighter and requires less maintenance than oil-cooled magnets.
  • Oil Cooled Electro Magnet Design Benefits: Provides maximum protection and holds ferrous material until power is off.
Conveyors and Separation Systems:
  • Drum Magnets: Various types for separating ferrous from non-ferrous metals.
  • Fragmentizer Magnetic Drum Magnets: Designed for continuous, automatic separation in heavy-duty recycling applications.
  • Magnetic Separation Pulleys: Continuous removal of ferrous contamination with maintenance-free operation.
  • Grinder Feeder Conveyors (GFC): Designed for handling shredded material with optional equipment for purification.
  • Shredder Discharge Conveyors: Built for rugged applications with heavy-duty construction.
  • DragSlide Conveyors: Enclosed design with UHMW drag flights for efficient material movement.
  • Bale Break Station: Heavy-duty construction for tough conditions with adjustable belt speeds.
  • Inspection Conveyors: Equipped with metal detection for inspecting baled recyclable materials.
Metal Detection and Quality Control:
  • Four-Step Process for Bale Inspection: Involves placing bales on a conveyor, passing through a metal detector, identifying contamination, and marking for further inspection.
  • Importance of Metal Detection: Ensures product safety and quality by detecting and rejecting small ferrous metal particles.
  • Metal Detector Design and Operation: Utilizes a three-coil search head and automatic reject mechanisms for efficient removal of contaminants.
  • Quality Control and Customization: Offers recording and reporting functions, remote monitoring, and control options.
Cleaning Systems: Combines magnetic separators and metal detectors to ensure maximum protection against metal debris in plastics processing.
Magnetic Separation Products: Bunting offers a range of products to remove metal contaminants from various material consistencies, protecting equipment and ensuring product quality.
Contact Information: Bunting has multiple locations worldwide, including the USA, UK, and China, for customer inquiries and support.
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Catalog excerpts

Recycling-1

Automotive and Metals, Plastics and Film, Tires, Municipal, E-Scrap, and Wood

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Recycling-2

About BUNTING Bunting is an industry leader in the design, manufacture, Bunting-DuBois has a unique role as it is the only North and sales of cutting-edge magnetic equipment used in American manufacturer of compression bonded, injection applications such as magnetic separation, metal detection, molded, and hybrid magnets used in custom designed conveyor systems, custom manufactured magnets, and permanent magnet assemblies. These assemblies are used more. All of the products we sell are custom-designed by our in the military, aerospace, automotive, and other industrial engineering team. We work...

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Recycling-3

Bunting ® Magnetic Technology for All Industries Separation, Detection, and Conveying Equipment for the Recycling Industries The unique benefits of magnetic technology can be utilized across a wide range of applications, and Bunting is always looking to the future regarding new challenges that present themselves in the many industries we work with. Bunting engineers are constantly working to develop new technologies and improve upon our existing product lines. Bunting custom designs, manufactures, and distributes a broad selection of conveyors, magnetic separation, and metal detectors for the...

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Recycling-5

Recycling Equipment Separation, Detection, and Conveying Equipment for the Recycling Industries Bunting provides a wide range of magnetic separation, metal detection, and conveying equipment to help customers working in the recycling industries. Bunting’s magnetic separation equipment removes metal contaminants from material lines, allowing for a higher purity product while protecting the existing equipment in your facility. Bunting’s metal detection equipment is able to detect and reject ferrous and non-ferrous metal hazards within the product flow, providing comprehensive metal removal. Our...

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Recycling-6

CROSSBELT™ SEPARATION CONVEYOR Auto recycling facility Bunting® offers the most respected magnetic CrossBelt Select Features product purity. Its distinct design amplifies magnetic optimize separation for belt speed, product Separation Conveyor in the recycling industry to maximize strength and reach-out for effective metal removal whether mounted at the end of a conveyor or over the belt mid- stream. The all-stainless steel frame minimizes ferrous scrap sticking to the side frames while the UHMW belt skirting prevents the metal from sticking in between the belt and magnet. The CrossBelt Separation...

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Recycling-7

CBS MAX Crossbelt™ Separator The CBS Max Crossbelt Separator is Bunting’s newest • Top debris covers are provided to protect belt from It has been designed to address the unique needs of damage caused by overhead debris falling onto it. model of Heavy-Duty Crossbelt Magnetic Separator. recycling applications, resulting in a heavy-duty, dura- ble unit. These units are designed for extended life and toughness, and are meant to be out making you money working to pull steel on your line—not sitting in your maintenance shop waiting on repair. No matter how nasty, abusive, and rugged your recycling...

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Recycling-8

Oil Cooled Electro Overband Magnetic Separator A powerful Overband Separator for deep & heavy ferrous extraction The Heavy-Duty Electro Overband Separator is the most powerful in the Bunting line, and available in sizes to fit any recycling operation. Due to its high magnetic strength, this Overband Separator is able to work at an increased operating gap, enabling it to extract ferrous from the deepest troughed conveyors. Electro Overband Separators are com- monly positioned either inline over the head pulley, or across conveyor belts as little as 24” wide and up to 84” wide. For even larger...

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Recycling-9

ElectroMax Air Cooled Overband Magnetic Separator The new ElectroMax Overband Magnet is 185% stronger and 25% lighter than equivalent permanent overband magnets. The ElectroMax provides customers with a smaller, lighter and more compact system without any compromise in separation performance. The ElectroMax Overband Magnet is ideally suited for applications where there are weight and size suspension limitations. It provides additional magnetic power for more difficult tramp metal separation applications, achieving a boosted separation force while still remaining compact and light. The electromagnetic...

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Recycling-10

SSSC® Stainless Steel Separation Conveyor™ REMOVE UP TO 94% OF LARGE FRACTION STAINLESS STEEL After developing the HISC High Intensity Separation Conveyor to separate smaller fraction stainless steel, Bunting Magnetics Co. engineers took on an even tougher challenge: Develop a machine to separate even larger fractions of stainless steel. The patented core design in our SSSC Stainless Steel Separation Conveyor enables the conveyor to attract, hold and extract irregular stainless steel metals and paramagnetic chips up to an impressive 127mm - 203mm (5” - 8”) in size – the largest in the recycling...

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Recycling-11

Select Features • Patented high intensity deeper reach magnetic · Tough 2-ply urethane belts with 30mm · 200mm (8”) diameter pulleys for small and mid · Varying operating speeds depending on product fraction stainless steel extraction. · 300mm (12”) diameter pulleys for mid and large fraction stainless steel extraction. · Conveyor belt widths of 600 - 2000mm (24” - 78”). · Heavy-duty formed frames with forklift lifting slots. · Heavy-duty rolled over belt flexwall edge sideguards to contain product flow. · Variable frequency drives permit optimal separation. · Optional patented air knife to help...

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Recycling-12

HISC® HIGH INTENSITY SEPARATION CONVEYOR™ REMOVE UP TO 98% OF SMALL FRACTION STAINLESS STEEL Through Bunting® engineering design and Magnetic Finite Element Design software technology, you can attract, hold and extract paramagnetic work-hardened stainless steel metal and chips from your product stream. Recycled chopped wire, plastic flake, e-scrap and more can now be stainless steel-free with the HISC High Intensity Separation Conveyor. The first of its kind in the industry, the HISC High Intensity Separation Conveyor incorporates extremely high gauss fields, neodymium rare earth magnets and...

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All Bunting-Newton catalogs and technical brochures

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  3. FF Series

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.