1. Catalogs
  2. BUG-O SYSTEMS
  3. Stiffener Welder

Stiffener Welder

Stiffener Welder

Stiffener Welder

Product catalog summary
Overview: The document provides detailed information about the Stiffener Welder from BUG-O SYSTEMS, a dual head automatic welder designed for welding 'I', 'T', and 'L' stiffeners on one or both sides simultaneously. It is capable of producing continuous or intermittent fillet welds on stiffeners with flange widths up to 12 inches and heights of 3 to 16 inches.
Specifications: The Stiffener Welder is self-propelled, tracking on the stiffener with floating gun holders that are spring-loaded. It is available in three models: FCAW, GMAW, and SAW, with a bare machine option for custom feeder mounting. The welder operates on 120 or 240 VAC with a power requirement of 80 watts for 120 VAC and 40 watts for 240 VAC. The travel speed ranges from 3 to 44 inches per minute.
Models and Components: The document lists several models with specific components included, such as gun and cable assemblies, spare parts kits, and reel assemblies. Each model is tailored for different welding processes and power requirements, with specific wire sizes available for each.
Operation: The welder is positioned at one end of the beam or stiffener, with guide wheels ensuring it follows the web during welding. The control box features switches for power, wire feed, skip/continuous mode, and carriage travel, along with timers for weld and skip lengths.
Technical Data: The document provides dimensions and weights for the welder, along with detailed control options for wire feed and travel speed. It emphasizes the machine's ability to perform continuous or intermittent welds with independent control for left and right feeds.
Conclusion: The Stiffener Welder is a versatile and efficient solution for welding stiffeners, offering various models and configurations to suit different welding needs. It is a product of BUG-O SYSTEMS, known for its commitment to quality and customer service.
See more

Catalog excerpts

Stiffener Welder-1

Stiffener Welder WITH LINCOLN FEEDERS Wire Size Spool Weight Specify wire size and spool weight when ordering. BUG-3200-XX-XX* Stiffener Welder/Self Shielded Flux Cored Welding 120 VAC/50-60/1 Powerful Solutions For Welding And Cutting Automation Since 1948 Stiffener Welder with Lincoln Feeders The Stiffener Welder will weld “I”, “T”, and “L” stiffeners on one or both sides at the same time. Includes: 1 Stiffener Welder with Feeders 2 Gun and Cable Assemblies 1 Spare Parts Kit 2 Reel Assemblies BUG-3202-XX-XX* Same as above except 240 VAC/50-60/1 Net Weight of Kit: Shipping Weight of Kit: * Wire sizes available: 264 lbs. (120 kg) [without wire] 550 lbs. (249.48 kg) [without wire] .068, 5/64, 3/32, 7/64, and .120" BUG-3180-XX-XX* Stiffener Welder/MIG/MAG/Gas Shielded Flux Cored Welding 120 VAC/50-60/1 Includes: 1 Stiffener Welder with Feeders 2 Gun and Cable Assemblies 1 Spare Parts Kit 2 Reel Assemblies BUG-3182-XX-XX* Same as above except 240 VAC/50-60/1 Net Weight of Kit: 270 lbs. (123 kg) [without wire] Shipping Weight of Kit: 550 lbs. (249.48 kg) [without wire] * Wire sizes available: .035, .045, .052, and 1/16" BUG-3170-XX-XX* Stiffener Welder Sub Arc 120 VAC/50-60/1 Includes: 1 Stiffener Welder with Feeders 2 Gun and Cable Assemblies 2 Flux Hoppers 2 Nozzle Assemblies 1 Spare Parts Kit 2 Clamps 2 Adaptor Bracket Assemblies 2 Reel Assemblies BUG-3172-XX-XX* Same as above except 240 VAC/50-60/1 Net Weight of Kit: 300 lbs. (136 kg) [without wire] Shipping Weight of Kit: 550 lbs. (249.48 kg) [without wire] * Wire sizes available: .035, .045, .052, and 1/16" A QUALITY PRODUCT FROM BUG-O SYSTEMS • 280 TECHNOLOGY DRIVE • CANONSBURG, PA 15317-9564 USA © ROM 1:16 Litho in U.S.A. LIT- SWL-BRO-0412 Weld Tooling Corp. A DIVISION OF WELD TOOLING CORPORATION The STIFFENER WELDER from BUG-O SYSTEMS is a self-contained, dual head automatic welder. It will produce continuous or intermittent fillet welds on stiffeners with flange widths up to 12" (0-304.8 mm) and heights of 3"-16" (76-406 mm). The unit is self-propelled and tracks on the stiffener. The floating gun holders are spring loaded and have dual wheels to ride over tacks. Three ready to use models are available: FCAW, GMAW and SAW. A bare machine is also available for those who wish to mount their own feeders. PATENTS WORLDWIDE Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA PHONE: 412-331-1776 http://www.bugo.com FAX: 412- 331- 0383

 Open the catalog to page 1
Stiffener Welder-2

Stiffener Welder WITH LINCOLN FEEDERS Stiffener Welder WITH LINCOLN FEEDERS Technical Data: Operation: The Stiffener Welder is rolled into position on one end of the beam or stiffener to be welded. The guide wheels are set on each side of the beam to insure that the machine will follow the web of the beam/stiffener as it is being welded. The spring loaded gunholder assemblies are racked into position and the welding guns are centered in the joint to be welded. All controls for the machine are located on the control panel on the front of the machine. To skip weld, turn the Skip/Continuous switch...

 Open the catalog to page 2
Stiffener Welder-3

Stiffener Welder WITH LINCOLN FEEDERS Stiffener Welder WITH LINCOLN FEEDERS Technical Data: Operation: The Stiffener Welder is rolled into position on one end of the beam or stiffener to be welded. The guide wheels are set on each side of the beam to insure that the machine will follow the web of the beam/stiffener as it is being welded. The spring loaded gunholder assemblies are racked into position and the welding guns are centered in the joint to be welded. All controls for the machine are located on the control panel on the front of the machine. To skip weld, turn the Skip/Continuous switch...

 Open the catalog to page 3
Stiffener Welder-4

Stiffener Welder WITH LINCOLN FEEDERS Wire Size Spool Weight Specify wire size and spool weight when ordering. BUG-3200-XX-XX* Stiffener Welder/Self Shielded Flux Cored Welding 120 VAC/50-60/1 Powerful Solutions For Welding And Cutting Automation Since 1948 Stiffener Welder with Lincoln Feeders The Stiffener Welder will weld “I”, “T”, and “L” stiffeners on one or both sides at the same time. Includes: 1 Stiffener Welder with Feeders 2 Gun and Cable Assemblies 1 Spare Parts Kit 2 Reel Assemblies BUG-3202-XX-XX* Same as above except 240 VAC/50-60/1 Net Weight of Kit: Shipping Weight of Kit: * Wire...

 Open the catalog to page 4

All BUG-O SYSTEMS catalogs and technical brochures

  1. UNI-BUGS

    4  Pages

  2. BEVELERS

    2  Pages

  3. GO-FER® IV

    6  Pages

  4. Zipper Welder

    4  Pages

  5. Arc Gouger

    4  Pages

  6. DC-IV Tractor

    2  Pages

  7. Trac-Bug

    2  Pages

  8. Uni-bug III

    4  Pages

  9. Unibug II

    4  Pages

  10. Beam Bug III

    4  Pages

  11. Con-o

    2  Pages

  12. Cir-o

    2  Pages

  13. Hob-o

    2  Pages

  14. Weld Backings

    2  Pages

  15. Torches

    2  Pages

  16. Go-fer III

    6  Pages

  17. TAR-GIT

    2  Pages

  18. Pipe-Bug

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.