Modular Drive System
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MODULAR DRIVE SYSTEM Powerful Solutions for Welding and Cutting Automation with Precision and Versatility! A powerful machine that allows the operator to custom configure one machine for various applications. Bug-O Systems Automated Cutting and Welding Systems Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. 3 Year Warranty Made in USA

MODULAR DRIVE SYSTEM The Modular Drive System is the only product in the industry that allows the user to configure one machine for various automated applications, now and in the future! Future development has been engineered into the system allowing its modular components to be easily upgraded. As tomorrow’s technologies are introduced, the Modular Drive System can be enhanced to take advantage of new features and capabilities as they are perfected. Other systems will be obsolete as the Modular Drive System will remain “state of the art” in portable motion control! The Master Drive Unit...

Control Modules MDS-1002 Straight Module The MDS-1002 Straight Control Module provides direction and speed control for continuous cutting or welding applications. MDS-1003 Stitch Module The MDS-1003 Stitch Module provides direction and speed control for continuous travel or Stitch Mode with adjustments for travel time, rapid time and puddle build/ crater fill times. MDS-1004 Programmable Stitch Module The MDS-1004 Programmable Module provides stitch controls for welding or cutting with the Modular Drive System. Program Stitch by distance, automatic stop and/ or return to start at the end of...

Weaver Control Modules The Weaver Control Module operates the Pendulum or Linear Weaver, and the Master Drive Unit. The Control Module features include: a digital readout and control knob for longitudinal travel speed; a switch for Forward/Stop/Reverse tractor control; an amplitude knob to set weave width from 1/8"-2" (3-50 mm); weave speed control up to 100 in/min (254 cm/min); controls for left and right dwell; a knob to control steering up to 2" (50 mm), either side of center; weld contact; and a power On/Off switch. One of four weld patterns can be chosen using the mode selector switch,...

Linear Weaver Order reference: WPD-1100 Pendulum Weaver Order reference: WPD-2100 The Linear Weaver and the Weaver Control Module give the Modular Drive System linear weave motion, producing welds from 1/8" to 2" (3-50 mm) wide. The Linear Weaver bolts onto the front of the Carriage and the Weaver Control Module plugs onto the top of the Master Drive Unit, as shown below. The Linear Weaver also has motor overload protection which turns off the motor when too much load is placed on the Linear Weaver. LINEAR WEAVER WEAVER CROSS ARM CONTROL MODULE The Pendulum Weaver and the Weaver Control...

Rails & Carriages Aluminum Rigid, Semi-Flex Rail & Carriage Hi-Flex Rail & Carriage The MPD-1065 is available for the Modular Drive System when using BUG-O Aluminum Rigid and Semi-Flex Rails. The 12" carriage is equipped with an engagement knob that allows the unit to be placed anywhere along the track. Order reference: MPD-1065 Releasable Carriage 12" (305 mm) Heavy Duty Rigid Rail ARR-1080 & ARR-1085 A FMD-1105 Flex Rail Carriage w/Cable Anchor on Hi-Flex Rail Order reference: FMD-1105 Drive Carriage Extra Heavy Duty Rigid Rail ARR-1250 & ARR-1200 A The Hi-Flex carriages are designed for...

A Minimum of six (6) magnets or vacuums cups are required per rail for all out of position applications. Eight (8) are recommended. For Aluminum Rigid Rail R.E. On/Off Magnet ARM-2010 ARM-2010-HH* Holding Power 250 lb. (113 kg) R.E. On/Off Magnet, Hi-Flex FMD-2010 FMD-2010-HH* Holding Power 250 lb. (113 kg) Spacer ARM-2015 Use with ARM-2010 & ARM-2010-HH only Swivel Magnet w/ Release ARM-2325 Holding Power 250 lbs. (113 kg) Fixed Magnet w/ Release ARM-2265 Holding Power 200 lbs. (91 kg) Spacer Bar FMD-2015 Use with ARM-2010 & ARM-2010-HH only Hi-Flex Magnet w/ Release FMD-2325 Holding Power...

How to Create a Modular Drive System Choose from the options below to fit your application. ARR-1080 Aluminum Rigid Rail 8' ARR-1085 Aluminum Rigid Rail 4' FMD-1036 FMD- 2010 FMD-2325 Vacuum Cup R.E. On/Off Swivel Magnet Magnet w/ Release ARV- 1036 ARM-2010 ARM-2325 ARM-2265 Fixed Vacuum Cup R.E. On/Off Swivel Magnet Magnet Plate Magnet w/ Release w/ Release MASTER DRIVE UNIT MPD-1000 120 VAC MPD-1002 240 VAC MPD-1004 42 VAC BRR-1180 Bent Rigid Rail ARM-2380 ARM-2480 Support Support Bar w/ Bar with Screw Screw/Magnet Feet Feet BRR-3250-XX Rigid Ring Rail ARM-2580 Support Bar w/ Screw and...

STRAIGHT LINE CUTTING & WELDING OR ARC GOUGING Cutting MDS-1050 Machined Rack Cutting Group WEAVE WELDING WPD-1100 Linear Weaver CAS-2060 Automatic Height Control for Pendulum Weaver CAS-2050 Automatic Height Control for Linear Weaver Arc Gouging AGS-4172 Gouger Mounting Group MDS-3025 2-Hose Quick Action Manifold Welding MDS-1040 Machined Rack Welding Group CONTROL MODULES MDS-1002 Straight Line Module MDS-1005-DIAL MDS-1165 AGS-1002 MDS-1005 MDS-1004 Programmable Weaver Control Weaver Control Shape Control Arc Gouger Module Module Control Module Module Stitch Module Straight Line Straight...

MDS / STRAIGHT LINE / WELDING KIT MDS-4000 (120 VAC) DESCRIPTION R. E. On/Off Magnet H. D. Aluminum Rigid Rail 8' (2.37 m) H. D. Aluminum Rigid Rail 4' (1.18 m) Straight Control Module Machined Rack Welding Group Weld Contact Cable 25' (7.6 m) Master Drive Unit, 120 VAC Handle w/ Cable Anchor Releasable Carriage 12" (305 mm) MDS-4002 (240 VAC) Same as MDS-4000 except with: Master Drive Unit, 240 VAC MDS-4004 (42 VAC) Same as MDS-4000 except with: Master Drive Unit, 42 VAC MDS / STRAIGHT LINE / PLASMA CUTTING KIT MDS-4100 (120 VAC) R. E. On/Off Magnet H. D. Aluminum Rigid Rail 8' (2.37 m) H....

DESCRIPTION Hi-Flex Rail w/ (8) FMD-2010 R.E. On/Off Magnets Straight Control Module Machined Rack Welding Group Weld Contact Cable 25’ (7.6 m) Master Drive Unit, 120 VAC Handle w/ Cable Anchor Hi-Flex Carriage FMD-4002 (240 VAC) Same as FMD-4000 except with: Master Drive Unit, 240 VAC FMD-4004 (42 VAC) Same as FMD-4000 except with: Master Drive Unit 42, VAC Hi-Flex Rail w/ (8) FMD-2010 R.E. On/Off Magnets Straight Control Module Machined Rack Cutting Group Weld Contact Cable 25' (7.6 m) Master Drive Unit, 120 VAC Handle w/ Cable Anchor Hi-Flex Carriage FMD-4102 (240 VAC) Same as FMD-4100...