K-BUG 5000 All Position Pendulum Weave Welder (Rigid & Semi-Flex Rail)

Product catalog summary

Overview: The K-BUG 5000 is a compact, portable welding unit designed for all-position welding with an integrated pendulum weaver. It is mounted on Bug-O Systems Aluminum Rigid Rail and can attach to work surfaces using magnets or a vacuum system. This unit is designed to enhance welding production, improve weld quality, and reduce operator fatigue.

Technical Specifications:

Power Requirements: KBUG-5000 operates on 120VAC/50-60Hz/1Ph, while KBUG-5002 uses 240VAC/50-60Hz/1Ph.
Weight: Net weight is 18 lbs. (8.2 kg), and shipping weight is 24 lbs. (10.9 kg).
Dimensions: Tractor dimensions range from 13 5/8 to 16 inches in width, 9 inches in length, and 10 1/4 inches in height.
Welding Position: Suitable for all positions.
Vertical Lifting Power: 50 lbs. (22.7 kg).
Weaver Speed: 0 to 247.2 inches/min (628 cm/min).
Weave Width: 0 to 1.23 inches (31.24 mm).
Cycle Rates: Varying cycles per minute depending on stroke length.

Features:

High torque, low inertia motor for precise stops and starts.
Lightweight and easy to carry.
Programmable puddle control and crater fill.
Wireless remote control with a range of 32 ft (10 meters).
Five selectable weave patterns for different welding needs.
Closed loop speed and position control for repeatable operations.

Control and Adjustments: The unit allows for independent control of pendulum weaving right and left dwell times, torch position adjustment, weave width, weave speed, and travel speed. It also features a weld contactor ON/OFF switch and a cycle start/stop function.

Rail and Torch Options: The K-BUG 5000 can be used with Bug-O Systems Aluminum Rigid Rail and Semi-Flex Rail. Various torch options are available, including 450 Amp Guns compatible with Lincoln, Miller, and Euro systems.

Catalog excerpts

K-BUG 5000 All Position Pendulum Weave Welder (Rigid & Semi-Flex Rail)-1

Digital Compact All position weave Welder Technical Data: Power Requirements: KBUG-5000 120VAC/50-60Hz/1Ph KBUG-5002 240VAC/50-60Hz/1Ph Net Weight: Torch Holder: Fits straight torch Vertical Lifting Power: Cycles*: 68 cycles per min. at 1.05" (26.67 mm) stroke 115 cycles per min. at .525" (13.34 mm) stroke 200 cycles per min. at .25" (6.35 mm) stroke Welding Position: Weave Width*: Shipping Weight: Weaver Speed: Digital LED speed indicator: 1 to 34.7 ipm (25 to 88 cm/min) Torch Support Adj.: Y-Stroke: Z-Stroke: Tractor Dimensions: inch: 13 5/8 to 16 x 9 x 10 1/4 (WxLxH) mm: (346 to 406 x 228 x 260) * When torch Pivot-to-Tip length is 6" (152.4 mm) as shown above. Increasing the Pivot-to-Tip length will increase the maximum speed and the weave width. DIGITAL, COMPACT, ALL POSITION PENDULUM WEAVE WELDER A track guided travel carriage with oscillation for welding in all positions Increases welding production Improves weld quality Reduces operator fatigue A QUALITY PRODUCT FROM BUG-O SYSTEMS Bug-O Systems A DIVISION OF WELD TOOLING CORPORATION © Weld Tooling Corp. Automated Cutting and Welding Systems. 412-331-1776 www.bugo.com Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do.

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K-BUG 5000 All Position Pendulum Weave Welder (Rigid & Semi-Flex Rail)-2

The K-BUG 5000 is a compact portable welding unit with an integrated pendulum weaver for all position welding. It mounts to BUG-O Systems Aluminum Rigid Rail and attaches to work surface via magnets or vacuum system in any position. It will perform continuous welding at a constant travel speed producing high quality uniform welds in a fraction of the time required for manual welding. Regulated travel speed without starting and stopping the welding process will eliminate excessive weld deposition and help reduce defects. Precise weld weaving with programmable dwells will improve weld penetration...

Open the catalog to page 2