General Catalogue
24Pages

Flexible Automation of Cutting & Welding Applications Flexible Automation von Schweiß- und Schneidarbeiten Automatización flexible para corte y soldadura Automatisation Flexible d’applications de Soudure et de Coupe For more detailed information on any product, visit our website where you can download literature and “build a bug”. www.bugo.com Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do.

Six Ways Automating Your Welding & Cutting Can Save You Money! Increase Production Continuous travel increases process “ON” time. Improve Quality Precise speed and path control improve appearance and quality. Reduce Material Handling Take the small lightweight machine to the work. Work in all positions. Reduce Distortion Provides uniform heat input, puts the right amount of weld in the right place. Improve Worker's Environment Keeps the worker further away from the arc and reduces operator fatigue. Flexible modular construction that adapts to your job. 2

Straight Line Cutting & Welding with Rails GO-FER CUTTING KIT-PLASMA Straight line cutting and beveling machine for plasma 120, 240 or 42 volt Speed: 8-100 ipm (200-2500 mm/min) Weight: 39 lbs. (17.7 kg) GO-FER CUTTING KIT-OXY-FUEL Straight line cutting and beveling for oxy-fuel 120, 240 or 42 volt Speed: 8-100 ipm, (200-2500 mm/min) Weight: 39 lbs. (17.7 kg) Straight line semiautomatic welding 120, 240 or 42 volt Speed: 2-50 ipm, (50-1250 mm/min) Weight: 39 lbs. (17.7 kg)

Straight Line Cutting & Welding with Rails TRAC-BUG OXY-FUEL Straight line track burning machine for oxy-fuel or plasma 120, 240 or 42 volt Speed: 4-72 ipm (100-1800 mm/min) Weight: 33 lbs. (15 kg) Rack and pinion drive with six speed ranges available. Runs on aluminum rigid and semi-flex rail. 42, 120 or 240 volt Weight: 18 lbs. (8 kg) MODULAR DRIVE SYSTEM Stitch welding kit 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight (machine only): 30 lbs. (13.61 kg) MODULAR DRIVE SYSTEM Straight Line Cutting Kit 110, 220 or 42 volt Adapts to all Bug-O rail...

Straight Line Welding with Oscillation UNIVERSAL BUG-O-MATIC Compact drive and weaver combination. Adapts to all Bug-O rail 120, 240 or 42 volts Speed: 3-66 ipm (70-1670 mm/min) Weight: 22 lbs. (10.5 kg) MODULAR DRIVE SYSTEM Linear weaver kit 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight (machine only): 41 lbs. (18.6 kg) MODULAR DRIVE SYSTEM Pendulum weaver kit 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight (machine only): 40 lbs. (18.14 kg)

Pipe Welding/Cutting PIPE WELDING SYSTEMS Piper-Bug & Piper-Plus • Self contained, digitally controlled - Produces excellent quality repeatable welds with high deposition rates • Fully integrated with power sources - advanced process control available (STT, GMAW-P, etc) • Pipe Diameter 12 inches and larger • Air-cooled & Water-cooled options available 120 or 240 volts Speed: 0-80 ipm, (0-2000 mm/m) MODULAR DRIVE SYSTEM A versatile machine that can be customized for pipe welding 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight: 39 lbs. (17.5 kg) UNIVERSAL...

Welding with Automatic Height Control MODULAR DRIVE SYSTEM A versatile machine with automatic height control 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight: 45 lbs. (20 kg) UNIVERSAL BUG-O-MATIC WITH AUTOMATIC HEIGHT CONTROL Same as Universal Bug-O-Matic but with additional amperage sensing automatic torch height adjuster Adapts to all Bug-O rail 120, 240 or 42 volts Speed: 4-100 ipm (100-2500 mm/min) Weight: 36 lbs. (16 kg) FREESTANDING TORCH SUPPORT WITH AUTOMATIC HEIGHT CONTROL 110 or 220 volts Total Vertical Adjustment: 25" (635 mm) Total...

RIGID RAILS Heavy Duty Extra Heavy Duty Hard coat rails available upon request for above. SEMI-FLEX RAIL HI-FLEX RAIL RING RAILS Minimum work

Magnet Bars R.E. ON/OFF MAGNET For Aluminum Rigid Rail ARM-2010 High Heat Applications* ARM-2010-HH SWIVEL MAGNET For Aluminum Rigid Rail ARM-2325 R.E. ON/OFF MAGNET For Semi-Flex Rail AFR-2010 High Heat Applications* AFR-2010-HH MAGNET W/ RELEASE For Semi-Flex Rail ARM-2425 R.E. ON/OFF MAGNET For Hi-Flex Rail FMD-2010 High Heat Applications* FMD-2010-HH MAGNET W/ RELEASE For Hi-Flex FMD-2325 SUPPORT BAR WITH R.E. ON/OFF MAGNETS For Bent Rail 3.5" (88.9 mm) of adjustment ARM-2580 For Bent Rail 3.5" (88.9 mm) of adjustment ARM-2480 Support Bar w/ Screw Feet For Bent Rail 4.5" (114.3 mm) of...

Carriages - Vacuum Support RELEASABLE CARRIAGE For Rigid & Semi-Flex Rail MPD-1065 HI-FLEX CARRIAGE For Hi-Flex Rail FMD-1105 SPLIT CARRIAGE Releasable from Carriage For Bent Rigid Rail BUG-5910 For non-ferrous material For Hi-Flex Rail (sold separately) FMD-1036 For non-ferrous material For Rigid & Semi-Flex Rails (sold separately) ARV-1036

Supports & Accessories MDS-1040 Machined Rack Welding Group MDS-1050 Machined Rack Cutting Group MDS-1075 Dual Torch Welding Group MDS-1090 Dual Torch Cutting Group PAN-1000 Panograph Torch Floater PAN-1072 Double Torch Panograph PAN-2145-L, R Mechanical Corner Follower PAN-2160 Mechanical Seam Follower 11

Hole & Circle Cutters and Welders HOB-O ALL-POSITION HOLE BORER Lightweight precision hole borer, beveler and welder. 120, 240 and 42 volt Cutting Diameter: 1"-48" (25-1220 mm) Weight: 30 lbs. (13.6 kg) Precision circle burner, beveler and welder. 120, 240 and 42 volt Cutting Diameter: 3"-56" (75-1422 mm) Weight: 106 lbs. (48 kg) Cutting Diameter: 3"-64" (75-1626 mm) Weight: 143 lbs. (65 kg) Cutting Diameter: 3"-72" (75-1830 mm) Weight: 198 lbs. (90 kg) CIRCLE WELDERS Nozzle welding units Available for MIG/MAG and submerged Arc. Multiple versions available for nozzle diameters of 1"-50"...

Plasma circle burner with remote control for cutting beveled holes 1/2"-12" (13-305 mm) in Pipe up to 3/8" (7 mm) wall thickness includes plasma power source. 60% Duty cycle Rise and Fall Cam: 5" (127 mm) Speed: 0.2-11 rpm Weight: 170 lbs. (77 kg) Circle burner with magnetic base process: Oxy-fuel Cutting Diameter: 1.5"-42" (40-1066 mm) beveled holes 4"-48" (100-1220 mm) square cut Rise and Fall Cam: 0-7" (0-175 mm), Weight: 225 lbs. (102 kg) Precision contour saddle cutter 120, 240 and 42 volt Cutting Diameter: 3"-14" (10-1000 mm), Weight: 83 lbs (37.6 kg) Cutting Diameter: 10"-22"...