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Flexible Automation of Cutting & Welding Applications

Flexible Automation of Cutting & Welding Applications
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Flexible Automation of Cutting & Welding Applications

Product catalog summary
Overview: The document provides a comprehensive guide on flexible automation solutions for cutting and welding applications offered by Bug-O Systems. It highlights the benefits of automation, product specifications, and various systems available for different welding and cutting needs.
Benefits of Automation: Automating welding and cutting processes can lead to increased production, improved quality, reduced material handling, minimized distortion, enhanced worker environment, and adaptability to various job requirements.
Product Specifications: The document details several products, including:
  • GO-FER Cutting and Welding Kits: Designed for straight line cutting and welding, available in oxy-fuel and plasma versions with speeds ranging from 8-100 ipm.
  • TRAC-BUG and Modular Drive Systems: Offer straight line cutting and welding with adaptable rail systems and various speed options.
  • Universal Bug-O-Matic: A compact drive and weaver combination adaptable to all Bug-O rails.
  • Pipe Welding Systems: Include Piper-Bug and Piper-Plus for high-quality, repeatable welds with advanced process control.
  • Rails and Accessories: Various rail types (rigid, semi-flex, hi-flex) and support accessories like magnets and vacuum pumps.
  • Circle Cutters and Welders: Precision tools for cutting and welding circles with programmable options.
  • Programmable Shape Machines: For cutting and welding complex shapes with programmable capabilities.
  • Trackless Mechanization: Includes compact rail-mounted tractors and wireless remote control systems for flexible operation.
  • Girth Welders and Weavers: Designed for specific welding tasks with options for oscillation and pendulum weaving.
Custom Solutions: Bug-O Systems offers custom application solutions, including overlay systems and gantry side beam carriages for specialized welding and cutting tasks.
Conclusion: Bug-O Systems provides a wide range of flexible automation solutions for cutting and welding, designed to improve efficiency, quality, and adaptability in various industrial applications.
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Catalog excerpts

Flexible Automation of Cutting & Welding Applications-1

Flexible Automation of Cutting & Welding Applications Flexible Automation von Schweiß- und Schneidarbeiten Automatización flexible para corte y soldadura Automatisation Flexible d’applications de Soudure et de Coupe Build a Bug For more detailed information on any product, visit our website where you can download literature and “build a bug”. www.bugo.com Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do.

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Flexible Automation of Cutting & Welding Applications-2

Six Ways Automating Your Welding & Cutting Can Save You Money! Increase Production Continuous travel increases process “ON” time. Improve Quality Precise speed and path control improve appearance and quality. Reduce Material Handling Take the small lightweight machine to the work. Work in all positions. Reduce Distortion Provides uniform heat input, puts the right amount of weld in the right place. Improve Worker's Environment Keeps the worker further away from the arc and reduces operator fatigue. Adaptable Flexible modular construction that adapts to your job. 2

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Flexible Automation of Cutting & Welding Applications-3

Straight Line Cutting & Welding with Rails GO-FER CUTTING KIT-PLASMA Straight line cutting and beveling machine for plasma 120, 240 or 42 volt Speed: 8-100 ipm (200-2500 mm/min) Weight: 39 lbs. (17.7 kg) GO-FER CUTTING KIT-OXY-FUEL Straight line cutting and beveling for oxy-fuel 120, 240 or 42 volt Speed: 8-100 ipm, (200-2500 mm/min) Weight: 39 lbs. (17.7 kg) GO-FER WELDING KIT Straight line semiautomatic welding 120, 240 or 42 volt Speed: 2-50 ipm, (50-1250 mm/min) Weight: 39 lbs. (17.7 kg)

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Flexible Automation of Cutting & Welding Applications-4

Straight Line Cutting & Welding with Rails TRAC-BUG OXY-FUEL Straight line track burning machine for oxy-fuel or plasma 120, 240 or 42 volt Speed: 4-72 ipm (100-1800 mm/min) Weight: 33 lbs. (15 kg) DC-IV Rack and pinion drive with six speed ranges available. Runs on aluminum rigid and semi-flex rail. 42, 120 or 240 volt Weight: 18 lbs. (8 kg) MODULAR DRIVE SYSTEM Stitch welding kit 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight (machine only): 30 lbs. (13.61 kg) MODULAR DRIVE SYSTEM Straight Line Cutting Kit 110, 220 or 42 volt Adapts to all Bug-O rail Speed:...

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Flexible Automation of Cutting & Welding Applications-5

Straight Line Welding with Oscillation UNIVERSAL BUG-O-MATIC Compact drive and weaver combination. Adapts to all Bug-O rail 120, 240 or 42 volts Speed: 3-66 ipm (70-1670 mm/min) Weight: 22 lbs. (10.5 kg) MODULAR DRIVE SYSTEM Linear weaver kit 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight (machine only): 41 lbs. (18.6 kg) MODULAR DRIVE SYSTEM Pendulum weaver kit 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight (machine only): 40 lbs. (18.14 kg)

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Flexible Automation of Cutting & Welding Applications-6

Pipe Welding/Cutting PIPE WELDING SYSTEMS Piper-Bug & Piper-Plus • Self contained, digitally controlled - Produces excellent quality repeatable welds with high deposition rates • Fully integrated with power sources - advanced process control available (STT, GMAW-P, etc) • Pipe Diameter 12 inches and larger • Air-cooled & Water-cooled options available 120 or 240 volts Speed: 0-80 ipm, (0-2000 mm/m) MODULAR DRIVE SYSTEM A versatile machine that can be customized for pipe welding 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight: 39 lbs. (17.5 kg) UNIVERSAL BUG-OMATIC...

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Flexible Automation of Cutting & Welding Applications-7

Welding with Automatic Height Control MODULAR DRIVE SYSTEM A versatile machine with automatic height control 110, 220 or 42 volt Adapts to all Bug-O rail Speed: 2-120 ipm (51-3048 mm/min) Weight: 45 lbs. (20 kg) UNIVERSAL BUG-O-MATIC WITH AUTOMATIC HEIGHT CONTROL Same as Universal Bug-O-Matic but with additional amperage sensing automatic torch height adjuster Adapts to all Bug-O rail 120, 240 or 42 volts Speed: 4-100 ipm (100-2500 mm/min) Weight: 36 lbs. (16 kg) FREESTANDING TORCH SUPPORT WITH AUTOMATIC HEIGHT CONTROL 110 or 220 volts Total Vertical Adjustment: 25" (635 mm) Total Horizontal...

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Flexible Automation of Cutting & Welding Applications-8

Rails RIGID RAILS Heavy Duty ARR-1080 8' (2.37 m) Long sections ARR-1085 4' (1.18 m) Long sections Extra Heavy Duty ARR-1250 8' (2.37 m) Long sections ARR-1200 4' (1.18 m) Long sections Hard coat rails available upon request for above. SEMI-FLEX RAIL Flexes to 15' (5 m) radius AFR-3000 8' (2.37 m) Long sections HI-FLEX RAIL Flexes to 30'' (760 mm) Radius FMD-1050 57.7" (1.47 m) Long sections RING RAILS Minimum work diameter of 9'' (230 mm)

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Flexible Automation of Cutting & Welding Applications-9

Magnet Bars R.E. ON/OFF MAGNET For Aluminum Rigid Rail ARM-2010 High Heat Applications* ARM-2010-HH SWIVEL MAGNET For Aluminum Rigid Rail ARM-2325 R.E. ON/OFF MAGNET For Semi-Flex Rail AFR-2010 High Heat Applications* AFR-2010-HH MAGNET W/ RELEASE For Semi-Flex Rail ARM-2425 R.E. ON/OFF MAGNET For Hi-Flex Rail FMD-2010 High Heat Applications* FMD-2010-HH MAGNET W/ RELEASE For Hi-Flex FMD-2325 SUPPORT BAR WITH R.E. ON/OFF MAGNETS For Bent Rail 3.5" (88.9 mm) of adjustment ARM-2580 Support Bar w/ Magnets For Bent Rail 3.5" (88.9 mm) of adjustment ARM-2480 Support Bar w/ Screw Feet For Bent Rail...

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Flexible Automation of Cutting & Welding Applications-10

Carriages - Vacuum Support RELEASABLE CARRIAGE For Rigid & Semi-Flex Rail MPD-1065 HI-FLEX CARRIAGE For Hi-Flex Rail FMD-1105 SPLIT CARRIAGE Releasable from Carriage For Bent Rigid Rail BUG-5910 VACUUM BAR ASSEMBLY For non-ferrous material For Hi-Flex Rail (sold separately) FMD-1036 VACUUM BAR ASSEMBLY For non-ferrous material For Rigid & Semi-Flex Rails (sold separately) ARV-1036

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Flexible Automation of Cutting & Welding Applications-11

Supports & Accessories Machined Rack Machined Rack Welding Group Cutting Group Dual Torch Welding Torch Floater Dual Torch Cutting Welding Panograph Mechanical Corner Double Torch Mechanical Seam

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Flexible Automation of Cutting & Welding Applications-12

Hole & Circle Cutters and Welders HOB-O ALL-POSITION HOLE BORER Lightweight precision hole borer, beveler and welder. 120, 240 and 42 volt Cutting Diameter: 1"-48" (25-1220 mm) Weight: 30 lbs. (13.6 kg) CIR-O Precision circle burner, beveler and welder. 120, 240 and 42 volt CIR-O III Cutting Diameter: 3"-56" (75-1422 mm) Weight: 106 lbs. (48 kg) CIR-O IV Cutting Diameter: 3"-64" (75-1626 mm) Weight: 143 lbs. (65 kg) CIR-O V Cutting Diameter: 3"-72" (75-1830 mm) Weight: 198 lbs. (90 kg) CIRCLE WELDERS Nozzle welding units Available for MIG/MAG and submerged Arc. Multiple versions available for...

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All BUG-O SYSTEMS catalogs and technical brochures

  1. UNI-BUGS

    4  Pages

  2. BEVELERS

    2  Pages

  3. GO-FER® IV

    6  Pages

  4. Zipper Welder

    4  Pages

  5. Arc Gouger

    4  Pages

  6. DC-IV Tractor

    2  Pages

  7. Trac-Bug

    2  Pages

  8. Uni-bug III

    4  Pages

  9. Unibug II

    4  Pages

  10. Beam Bug III

    4  Pages

  11. Con-o

    2  Pages

  12. Cir-o

    2  Pages

  13. Hob-o

    2  Pages

  14. Weld Backings

    2  Pages

  15. Torches

    2  Pages

  16. Go-fer III

    6  Pages

  17. TAR-GIT

    2  Pages

  18. Pipe-Bug

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.