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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM

CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM
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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM

Product catalog summary
Overview: The document provides detailed specifications and features of circle welders and burners designed for pipe and pressure vessel applications, as well as programmable welding and cutting machines for industrial use. These machines are part of Bug-O Systems, known for their integrity and customer service.
Specifications: The document outlines several models of circle welders, including CW-5, CW-7, CW-11, and CW-18, each designed for specific welding processes such as MIG, Flux Core, and Sub Arc. Key features include wire reel adaptors, torch angle adjusters, motorized racking, and rise and fall cams for contour following. The machines are equipped with strong permanent magnet motors and gear trains for smooth operation.
Procedures: The welders are capable of single or multi-pass welding on various diameters of nozzles and vessels. They include features like rotation speed control, volt and amp meters for weld parameter control, and manual/automatic settings for ease of operation. The CW-5 with Remote Control offers digital readouts and automatic weld process initiation.
Norms and Recommendations: The document emphasizes the importance of using appropriate external devices for submerged arc processes to ensure proper weld puddle positioning. It also highlights the need for specific mounting and setup for different models to achieve optimal performance.
Accessories and Additional Features: Various accessories such as step adaptors, cone adaptors, and torch angle adjusters are available to enhance the functionality of the welders. The document also mentions the availability of motorized carriages and flux recovery systems for improved efficiency.
Circle Burners: The document describes circle burners like CB-1P, CB-2, and CB-3, which use Oxy-fuel or Plasma for cutting beveled holes. These burners are designed for specific applications and require mounting on carriages or manipulators.
Special Models: Special models like the DCW-5-L and DCW-18-L are equipped with advanced features for digitally controlled welding processes, offering enhanced control and efficiency.
Welding Machines: The CWP-7 Programmable Circle Welder is designed for MIG, Flux Core, or Sub-Arc welding on vessels and domed heads. It supports a working range of 6-24 inches for nozzles and can handle welding wire sizes from .035-3/32 inches. The machine uses a microprocessor for precise control of welding operations.
Circle Burners: The CBP-3 and CBP-4 Programmable Circle Burners are used for cutting square or beveled holes using oxy-fuel. The CBP-3 is mounted on a column and boom, while the CBP-4 uses a magnet base. Both models support cutting diameters from 1.5-42 inches for beveled holes and 4-48 inches for square cuts.
Pipe Cutting Machines: The MM1 Programmable Pipe Cutter automates cutting profiles, holes, and shapes on pipes with diameters from 4-16 inches, with an optional increase to 24 inches. The SE-2PTD and SE-4PTD machines are used for cutting saddles, offset saddles, laterals, miter cuts, and holes on pipes, with configurations available for oxy-fuel, plasma, or both.
Capabilities and Features: These machines eliminate the need for templates or complex layouts, offering programmable options for customized shapes. They are equipped with features like heavy-duty linear drives, recessed control panels, and automatic height control for enhanced precision and efficiency.
Sprinkler Fabrication Equipment: The document also describes equipment for sprinkler fabrication, highlighting the CB-1P and CW-5 machines for cutting and welding operations, respectively. The typical setup includes various pipe and bar dimensions for efficient fabrication processes.
Conclusion: Bug-O Systems provides a comprehensive range of circle welders and burners with advanced features and accessories to meet various industrial welding needs. The document serves as a technical guide for selecting and utilizing these machines effectively, emphasizing their capabilities, configurations, and applications in industrial settings.
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Catalog excerpts

CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-1

AUTOMATIC CIRCLE BURNING AND WELDING ON PIPE AND PRESSURE VESSELS 3 Year Warranty Made in USA No Hose or Cable Wrap-up Regardless of Direction of Rotation. Oxy-Fuel, Plasma Cutting and Welding Units Available. Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA PHONE: 412-331-1776 http://www.bugo.com FAX: 412-331- 0383

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-2

Bug-O Makes The … Wire reel adaptor for 30 lb. (13.6 kg) spools on the CW-5. 60 lb. (27 kg) wire reels included on the CW-7, CW-11 and CW-18. Strong permanent magnet motor and gear train insure smooth movement of the welding torch. For sub-arc applications, a 25 lb. (11 kg) capacity flux hopper is included on the CW-5AX, CW-7, CW-11 and CW-18. *Flux Recover Available Rise and fall cam, raises and lowers the torch to follow the contour of the pipe or vessel. Welding gun and cable assembly included. Racking groups for horizontal and vertical adjustment of the welding gun. Motorized racking is available....

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-3

Weld Go Round. Wire feed motor. (See chart for wire sizes page 5) Collector rings and brushes for welding current.* *Protective cover is removed for viewing of contents. Collector rings and brushes for rotation and controls.* Welding controls: manual/automatic weld/ rotation switch, cold wire inch, purge switch, wire up-down switch, wire feed speed, burnback control and preflow-postflow times. Volt meter and amp meter allow the welder to control the weld parameters at the machine. (Optional on the CW-5, included on all other models) Rotation Speed Control. Direction and On-Off Switch. 3 jaw expandable...

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-4

Cypress Circle Welders - Standard CW-5 The CW-5 Circle Welder (CWO-1500) is designed for single or multi-pass welding of couplings or nozzles on pipe and vessels utilizing MIG or Flux Core process, with gas shield. The machine is equipped with its own wire feeder, rotation drive motor, rise and fall cam assembly and welding gun. Horizontal and vertical racking to position the torch and a 30 lb (14 kg) spool holder. For more detailed info. please see our “CW-5” tech sheet online at bugo.com CW-5AX The CW-5AX Circle Welder (CWO-1560) is designed for single pass or multi pass welding of couplings...

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-5

Cypress Circle Welders - Standard CW-11 The CW-11 Circle Welder (CWO-1100) is equipped for Sub-Arc, MIG and Flux Core welding on large vessels, domed heads and flat surfaces. The CW-11 has a working range of 10"-50" (254-1270 mm) O.D. nozzles with no cable wrap up for multi-pass welding. Remote control of amps and volts. The unit is capable of using welding wire diameters from .035"-3/32" (.8-2.4 mm). For more detailed info. please see our “CW-11” tech sheet online at bugo.com The CW-18 Circle Welder (CWO-1800) is designed for welding of nozzles into vessels or domed heads utilizing SUB-ARC....

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-6

Cypress Circle Welders with Rise & Fall Cam Accessories CWO-1645 Torch Weaver Provides a pendulum-type motion to the gun for weave welding. The speed and stroke of oscillation are adjustable. CWO-3023-1 Torch Angle Adjuster Allows the operator to adjust the angle of the gun precisely, without unclamping the holding devise. CWO-5790 Cone Adaptor A tapered centering devise used to center the machine on nozzles. The range of the Cone Adaptor is 1-1/4" to 4" (32-102 mm) diameter. CWO-3670 Step Adaptor for Threaded Outlets A stepped centering device used to center the machine on threaded I.D. weld-o-lets....

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-7

Cypress Circle Welders with Rise & Fall Cam CWO-4530 Carriage May be used only with CW-5 CIRCLE WELDERS. The carriage, which is mounted on a standard monorail, is used to move the welder along a length of pipe. CWO-4550 Motorized Carriage* May be used with either the CW-5 CIRCLE WELDER or the CB-1P AIR PLASMA MACHINE. Provides motorized vertical travel of the machine. *New CWE-4550 Motorized Carriage is available for use with CWE models. Submerged Arc Flux Recovery System CWO-2020 120 volt CWO-2025 240 volt Continuously removes and recycles all unused flux. Available on any CW-5AX, CW-7, CW-11...

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-8

Cypress Circle Burners with Rise & Fall Cam CB-1P The CB-1P Plasma Circle Burner (CBO-1020) is designed for cutting beveled holes in lightwall pipe or vessels. This machine is supplied with an air plasma power source (that customer specifies), torch and 50' (15 m) leads. The CB-1P must be mounted on a carriage or fixture. For more detailed information please see our “CB-1P” tech sheet online at bugo.com The CB-1PR Plasma Circle Burner with Remote Control (CBP-2020) is designed for cutting beveled holes in lightwall pipe or vessels. This machine is supplied with an air plasma power source (that...

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-9

Cypress Circle Burners with Rise & Fall Cam The CB-2 Circle Burner (CBO-2000) uses Oxy-fuel for square or beveled hole cuts (see chart for capacities). The CB-2 is mounted on a special frame with a releasable permanent magnet base. Machine includes variable speed rotation, 2-hose Oxy-fuel machine torch, adjustable tip adaptor, vertical and horizontal torch adjustment and rise and fall cam. For more detailed information please see our “CB-2” tech sheet online at bugo.com The CB-3 Circle Burner (CBO-3000) uses Oxy-fuel for square or beveled hole cuts (see chart for capacities). Unit includes 2-hose...

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CIRCLE WELDERS/BURNERS WITH RISE & FALL CAM-10

Specials - Cypress Circle Welders Bug-O addresses the need to utilize the latest advancements in pulsed MIG and submerged arc process control for its circle welders. These Circle Welder Systems are now available for Digitally Controlled Welding Power Sources. All digital control signals can now be passed to a continuously turning wire feeder for high efficiency submerged arc, thick wall, nozzle to vessel welds. Now you can have all the power and arc characteristics that the new digital control power sources can deliver, along with no hose or cable wrap-up regardless of direction or rotation....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.