Automated Circle Burning and Welding
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AUTOMATIC CIRCLE BURNING AND WELDING ON PIPE AND PRESSURE VESSELS No Hose or Cable Wrap-up Regardless of Direction of Rotation. Oxy-Fuel, Plasma Cutting and Welding Units Available. Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 PHONE: 412-331-1776 http://www.bugo.com FAX: 412- 331- 0383

Bug-O Makes The … Wire reel adaptor for 30 lb. (13.6 kg) spools on the CW-5. 60 lb. (27 kg) wire reels included on the CW-7, CW-11 and CW-18. Strong permanent magnet motor and gear train insure smooth movement of the welding torch. For sub-arc applications, a 25 lb. (11 kg) capacity flux hopper is included on the CW-5AX, CW-7, CW-11 and CW-18. *Flux Recover Available Rise and fall cam, raises and lowers the torch to follow the contour of the pipe or vessel. Welding gun and cable assembly included. Racking groups for horizontal and vertical adjustment of the welding gun. Motorized racking is...

Weld Go Round. Wire feed motor. (See chart for wire sizes page 5) Collector rings and brushes for welding current. Collector rings and brushes for rotation and controls. Welding controls: manual/automatic weld/ rotation switch, cold wire inch, purge switch, wire up-down switch, wire feed speed, burnback control and preflow-postflow times. Volt meter and amp meter allow the welder to control the weld parameters at the machine. (Optional on the CW-5, included on all other models) Rotation Speed Control. Direction and On-Off Switch. 3 jaw expandable chuck. (4 sizes available) Positions the...

Circle Welders CW-5 The CW-5 Circle Welder (CWO-1500) is designed for single or multi-pass welding of couplings or nozzles on pipe and vessels utilizing MIG or Flux Core process, with gas shield. The machine is equipped with its own wire feeder, rotation drive motor, rise and fall cam assembly and welding gun. Horizontal and vertical racking to position the torch and a 30 lb (14 kg) spool holder. For more detailed info. please see our “CW-5” tech sheet online at bugo.com CW-5AX The CW-5AX Circle Welder (CWO-1560) is designed for single pass or multi pass welding of couplings and nozzles on...

Circle Welders CW-11 The CW-11 Circle Welder (CWO-1100) is equipped for Sub-Arc, MIG and Flux Core welding on large vessels, domed heads and flat surfaces. The CW-11 has a working range of 10"-50" (254-1270 mm) O.D. nozzles with no cable wrap up for multi-pass welding. Remote control of amps and volts. The unit is capable of using welding wire diameters from .035"-3/32" (.8-3.0 mm). For more detailed info. please see our “CW-11” tech sheet online at bugo.com The CW-18 Circle Welder (CWO-1800) is designed for welding of nozzles into vessels or domed heads utilizing SUB-ARC. The CW-18 mounts...

Programmable Circle Welders The CWP-5 Programmable Circle Welder (CWP-1500) is designed for single or multi-pass welding of couplings or nozzles utilizing MIG or Flux Core process capable of welding 1-12" (25-305 mm) diameters. This machine uses a microprocessor to control the rise and fall through encoder position. The CWP-5AX Programmable Circle Welder (CWP-1560) is designed for single or multi-pass welding of couplings or nozzles utilizing Sub-Arc, MIG or Flux Core process capable of welding 1-12" (25-305 mm) diameters. This machine uses a microprocessor to control the rise and fall...

Programmable Circle Welders Process Welding Capabilities Diameter Welding Wire Size Rotation Speeds Rise / Fall Rating amps Standard Equipment MIG/MAG, FCAW 300 amps Burn back control, horizonCNC 100% duty tal and vertical adjustment Controlled cycle gun & cable 500 amps Same as CW-5 plus: meter CNC 100% duty kit, torch angle adjuster, Controlled cycle flux hopper, nozzle & cone. 500 amps Burn back control, horizonCNC 100% duty tal and vertical adjustment Controlled cycle gun & cable. 10-50" Solid Wire CNC (2543/32-7/32" .2-2.2 rpm Controlled 1270mm) (2.4-5.6mm) 500 amp CO2 400 amp mixed...

Circle Welders Accessories CWO-1645 Torch Weaver Provides a pendulum-type motion to the gun for weave welding. The speed and stroke of oscillation are adjustable. CWO-3023-1 Torch Angle Adjuster Allows the operator to adjust the angle of the gun precisely, without unclamping the holding devise. CWO-5790 Cone Adaptor A tapered centering devise used to center the machine on nozzles. The range of the Cone Adaptor is 1-1/4" to 4" (32-102 mm) diameter. CWO-3670 Step Adaptor for Threaded Outlets A stepped centering device used to center the machine on threaded I.D. weld-o-lets. The range of the...

Circle Welders Carriages CWO-4530 Carriage May be used only with CW-5 CIRCLE WELDERS. The carriage, which is mounted on a standard monorail, is used to move the welder along a length of pipe. CWO-4550 Motorized Carriage May be used with either the CW-5 CIRCLE WELDER or the CB-1P AIR PLASMA MACHINE. Provides motorized vertical travel of the machine. Submerged Arc Flux Recovery System CWO-2020 120 volt CWO-2025 240 volt Continuously removes and recycles all unused flux. Available on any CW-5AX, CW-7, CW-11 and CW-18. Pneumatic Flux Recovery System CWO-2020-AP Continuously removes and recycles...

Circle Burners CB-1P The CB-1P Plasma Circle Burner (CBO-1020) is designed for cutting beveled holes in lightwall pipe or vessels. This machine is supplied with a Thermal Dynamics air plasma power source (Hypertherm power source also available), torch and 50' (15 m) leads. The CB-1P must be mounted on a carriage or fixture. For more detailed information please see our “CB-1P” tech sheet online at bugo.com The CB-1PR Plasma Circle Burner with Remote Control (CBP-2020) is designed for cutting beveled holes in lightwall pipe or vessels. This machine is supplied with a Thermal Dynamics air...

Circle Burners The CB-2 Circle Burner (CBO-2000) uses Oxy-fuel for square or beveled hole cuts (see chart for capacities). The CB-2 is mounted on a special frame with a releasable permanent magnet base. Machine includes variable speed rotation, 2-hose Oxy-fuel machine torch, adjustable tip adaptor, vertical and horizontal torch adjustment and rise and fall cam. For more detailed information please see our “CB-2” tech sheet online at bugo.com The CB-3 Circle Burner (CBO-3000) uses Oxy-fuel for square or beveled hole cuts (see chart for capacities). Unit includes 2-hose Oxy-fuel machine...