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All Position Overlay System

All Position Overlay System

All Position Overlay System

Product catalog summary
Overview: The All Position Overlay System is engineered for overlay repairs on pulp digesters, boiler tube walls, or any surface requiring such maintenance. It ensures consistent overlay patterns through regulated travel speed and monitors torch arc length on uneven surfaces. The system is portable and customizable for specific applications, adaptable to various operating conditions.
Specifications: The system utilizes BUG-O MODULAR DRIVE SYSTEM components, offering a coverage area of 11 feet vertically and 8 feet horizontally, with customizable vertical height and expandable horizontal length. It includes two horizontal travel carriages with pendant control, supporting both straight and curved work. The vertical tractor, with a travel speed of 2-20 ipm, features pendulum weaving, automatic height control, and a cycle select module for different operational cycles.
Customization and Configuration: Systems are tailored to specific applications to enhance arc-on time and weld quality. The system can be configured for horizontal or step-up welding, with components like the Master Drive, Hi-Flex Rail, and Auto-Height Power Slide ensuring precision and adaptability.
Key Components: The system includes a Master Drive, Height Control Box, Gun Pendulum Weaver, Auto-Height Power Slide, Vertical Rail with Support, Vertical Drive and Weaver Control, and Hi-Flex Rail Magnets. These components work together to provide a reliable and efficient overlay solution.
Company Values: Bug-O Systems emphasizes honesty, integrity, and ethics in its operations and customer service, ensuring high-quality products and support.
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Catalog excerpts

All Position Overlay System-1

All Position Overlay System Custom configured systems for your specific application to increase arc-on time and weld quality. Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. The All Position Overlay System is designed for pulp digesters, boiler tube walls or any vessel or surface that requires over-lay repair. The system will travel at a regulated, precise travel speed producing consistent uniform overlay patterns. A welding current sensor monitors and controls the torch arc length on pitted or irregular surfaces. The system can be customized for job specific applications on circumferences or flat walls and can be configured to handle a variety of operating windows. The entire system is portable and can be broken down into small pieces for moving thru small manholes or openings. A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 PHONE: 412-331-1776 http://www.bugo.com FAX: 412- 331- 0383

 Open the catalog to page 1
All Position Overlay System-2

All Position Overlay System Custom configured systems for your specific application to increase arc-on time and weld quality. Utilizing BUG-O MODULAR DRIVE SYSTEM components, the unit provides precise, repeatable travel patterns with a coverage area of 11’ (3.35 m) vertically by 8’ (2.4 m) horizontally. The vertical height can be customized and the horizontal length can be expanded indefinitely by adding standard BUG-O rails and magnets. Two Horizontal travel carriages, with full function pendant control, run on parallel rails supporting the vertical rail and tractor and provide adjustable horizontal...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.