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Universal Grist Mill Maltomat
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Catalog excerpts

Universal Grist Mill Maltomat - 1

Universal Grist Mill Maltomat™ III.

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Universal Grist Mill Maltomat - 2

Husk quality and brewhouse yield. The new Maltomat™ III. Perfect grinding of malt and unmalted grain The universal grist mill Maltomat™ III is the latest innovation by Bühler: a highly modern grinding system for malt and unmalted grain with maximum yield, optimum husk volume and high throughput. The powerful roll pack with its direct drive motor, the automatic grinding gap adjustment and the sampling after each grinding passage ensure precision and reliability. 2 BÜHLER  MALTOMAT™ III MDBA Versatile in use Extremely flexible in terms of machine size, type of mill, motor size and number of...

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Universal Grist Mill Maltomat - 3

From malt to perfect grist. Complete solutions from a single source. Cleaning Lightweight particles Coarse impurities Tempering Time Scale To determine the yield and to meet the recipe requirements. Condimat 1– 6% addition of water including tempering time, to achieve a high husk volume and fast wort separation. Maltomat III – first passage To open the grain. Maltomat III – second passage Endosperm milling to increase the yield. Particle size measurement Maltomat III with sieve module – third passage Husk separation and endosperm milling to maximize brewhouse efficiency. BÜHLER  MALTOMAT™...

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Universal Grist Mill Maltomat - 4

Suitable for every brewery and distillery. Modular design. Maximum flexibility. Maltomat™ III 500 1– 5 t/h throughput Barley and wheat malt Four-roller mill For malt and unmalted grain. 4 BÜHLER  MALTOMAT™ III MDBA Maltomat™ III 1000 5 –11 t/h throughput Barley and wheat malt Maltomat™ III 1500 10 –16 t/h throughput Barley and wheat malt Six-roller mill with sieve module For an optimal and fine endosperm milling of malt and unmalted grain with a high husk volume.

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Universal Grist Mill Maltomat - 5

To keep grist quality under control. For a high process reliability. Overall sample collector Sampling of all products: grist, grits, and flour. Central sample collector, underneath the screening unit and after the endosperm milling. Passage sample collector Sampling after every passage, each time left and right, to check the grinding gap. Bühler laboratory sifter To quickly and easily monitor grist quality. With MEBAK sieve stack. Bühler online particle size measurement unit Continuous real-time grist analysis. BÜHLER  MALTOMAT™ III MDBA

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Universal Grist Mill Maltomat - 6

Reliable supply of product. Recipe-controlled feeding. Feed roll with magnetic separator Automatic and continuous grinding gap adjustment for an efficient product feed to the roll mill. Speed-controlled feed roll ensures a constant throughput and automatic leveling in the pre-hopper. Recipe-controlled feed module, adjusted to the respective raw material. A magnetic separator protects the machine. Convenient controll window To monitor feed roll and magnetic separator, ensuring that both are running smoothly. 6 BÜHLER  MALTOMAT™ III MDBA Distribution paddle previous to feed roll Optimal...

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Universal Grist Mill Maltomat - 7

A powerfull roll pack. Perfect grinding of malt and unmalted grain. High-performance direct drive motor Energy-efficient and powerful grinding due to direct drive motor. Motor size can be adjusted to the respective raw material to optimize energy consumption. Powerful roll pack For a constant and repeatable grinding result with an integrated protection against foreign material. Low-maintenance and oil-free belt drive. Automatic grinding gap adjustment The grinding gap is not only recipe-controlled but can also be adjusted according to the raw product. Bühler roll service – Roll exchange –...

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Universal Grist Mill Maltomat - 8

Optimal lautering times. Efficient husk separation. Flour & Grit Flour & Grit Accurate husk separation Two large husk sieves and a new long-stroke sieve movement allow for an accurate separation and a high throughput. Quiet running The counter-rotating sieve movement ensures an excellent running smoothness. Modular sieve options Fast sieve change thanks to easy machine access and quick-release fastenings. The sieves can be changed by one person. Aluminum sieve frames. Bühler sieve service – Sieve frames – Sieve cleaners 8 BÜHLER  MALTOMAT™ III MDBA

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Universal Grist Mill Maltomat - 9

High safety standards. Explosion protection and sensor monitoring. Leveling Secured product depot serves as de-coupling element Feed roll and distribution paddel, speed monitoring Monitored product feed Magnetic separator To protect the Maltomat III against metallic foreign material. Shock-pressureresistant design Sturdy construction Product congestion sensor Prevents machine blockages. Roll speed monitoring Ensures an efficient operation of the roller pack. Pressure relief with flame filter Explosion protection is directly connected to the mill in order to ensure a flameless pressure...

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Universal Grist Mill Maltomat - 10

Open Bühler control system. Easy operation. Flexible integration. Integrated Bühler control system Simple connection of all operating elements by Bus, via Ethernet for higher-level control systems, and through WebClient for mobile communication devices. Basic functions for a safe operation Grinding gap adjustment Each grinding gap can be adjusted directly or changed automatically according to the recipe. Recipe management Simple recipe management, userfriendly recipe request and fast machine changeover. Feeding gap adjustment The feeding gap can be adjusted directly or changed automatically...

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Universal Grist Mill Maltomat - 11

Maltomat™ III. Dimension drawing and technical data. Four-roller mill Six-roller mill with sieve module Technical data Model Weight (kg) Four-roller mill Six-roller mill with sieve module BÜHLER  MALTOMAT™ III MDBA

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Universal Grist Mill Maltomat - 12

Flyer MDBA en 09/13 ZACC

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