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Evolution
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Catalog excerpts

Evolution - 1

The proven solution for perfect production reliability. Innovations for a better world.

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Evolution - 2

Evolution. The proven solution for perfect production reliability. Proven solution for maximum investment protection. The answer for powerful die casting. Evolution is the proven solution for aluminum and magnesium die casting with a locking force range from 2,600 to 9,000 kN. The system is optimal for foundries that have the highest requirements for the quality of the die cast parts and for the flexibility during production. Thanks to the customizable Evolution technology, the process can be adjusted precisely for the components to be manufactured and to their properties.

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Evolution - 3

Evolution. The proven solution for perfect production reliability. Proven locking unit for the highest level of reliability. –– Already over 2,000 times in use –– Solid design –– Rapid movements Bühler technology for the best casting results. –– Using unique Bühler SC (shot control) systems, every die casting process is controlled in real time –– eproducible casting results R –– process that is controlled, A stable, and preserves the die 30% additional shot capacity for reliable production. –– Powerful injection unit –– igh dynamics for improved H die filling –– ower reserves to compenP...

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Evolution - 4

Evolution. The proven solution for perfect production reliability. Reliability, power and quality. The solution for demanding parts. Proven locking unit for the highest level of reliability. The Evolution from Bühler is based on the proven three-platen technology with a toggle system that has already seen more than 2,000 installations worldwide. The design distinguishes itself due to its extraordinarily high level of stability and reliability, as well as its rapid movements. Among other features, its optional core pull unit, squeeze pins and tempering system manifolds on the fixed and...

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Evolution - 5

Evolution. The proven solution for perfect production reliability. Bühler SC casting technology with up to 30% higher performance. Bühler has developed the unique SC (shot control) die casting technique with real-time closed loop control for maximum quality and efficiency. A generously designed hydraulic system provides sufficient power reserves to compensate for process fluctuations, which enables stable production. The high dynamics support optimal part filling. The die casting process is continuously monitored using SC technology and is controlled in real time. The system automatically...

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Evolution - 6

Evolution. The proven solution for perfect production reliability. Automation solution for high availability. The die casting cell as an integrated production solution. High availability of the cell requires system components that are optimally tailored to one another. With the DataView control unit, all cell participants are aligned, programmed and controlled centrally. This allows the cell to be easily operated and monitored. The DataView control system doesn’t just provide comprehensive analysis and diagnostic options; it also saves all relevant parameters and data centrally. Production...

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Evolution - 7

Evolution. The proven solution for perfect production reliability.

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Evolution - 8

Evolution. The proven solution for perfect production reliability. Suction Lowest Monitoring systems point measured value v - SmartVac - Vacuum system with higher process transparency. The SmartVac vacuum system is integrated seamlessly into the die casting system. It is controlled centrally with the Data-View control unit. All relevant vacuum parameters are measured, monitored and assigned to the process directly - for comprehensive process transparency and optimum quality of the components. SmartVac allows the use of many commercially available vacuum valves. Two suction...

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Evolution - 9

Evolution. The proven solution for perfect production reliability. BuhlRob – Reliable and fast extraction of parts. BuhlSpray – efficient spraying. BuhlLadle – Precise and consistent dosing. BuhlRob is a robot specifically designed for part removal in foundries. The system is based on the proven ABB or Kuka technologies. BuhlRob distinguishes itself through its compact design, its high range and a high working load. Compensation movements prevent collisions and thus also production interruptions during removal. In this way, BuhlRob contributes to a higher availability of the cell. BuhlSpray...

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Evolution - 10

Evolution. The proven solution for perfect production reliability. Volumetric capacity of the vacuum tank Vacuum pump (Busch) Installed power Die evacuation unit Control system Interface to DCM Monitored die evacuation channels Controlling / monitoring of chill events Controlling / monitoring of hydraulic die valves Controlling / monitoring of electric die valves Profile monitoring per evacuation channel Monitoring of contamination per evacuation channel Alarm handling Archiving of production data Optimizing of 1st phase on the DCM Piping between vacuum generator and evacuation units on the...

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Evolution - 11

Evolution. The proven solution for perfect production reliability. Marking times for scribing and dot embossing (approximate)* Font set A: DIN 1451 or OCR-A - scribing Font set B: HS (fast writing = slightly angular characters) - scribing to max. R32 Font set C: 7 x 5 (dot matrix) - dot embossing only The following marking cycle times were achieved with a marking unit 315 with marking controller EG-Box (ZAM5) with the marking heads DD20 L and R32 K. Figure set 2 figures 5 figures 10 figures 15 figures single-spaced 30 figures single-spaced 40 figures single-spaced Max. figures per second...

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Evolution - 12

Evolution. The proven solution for perfect production reliability. Model 2600F / 20-1.65 Number of axes Handling weight (gripper and load) Maximum reach Programming Connected power Interference contour robot (no gripper and load) (radius) Robot weight Dimensions of control cabinet (LWH) Suitable for Evolution Suitable for Evolution under certain conditions Model 4600F / 45-2.05 Number of axes Handling weight (gripper and load) Maximum reach Programming Connected power Interference contour robot (no gripper and load) (radius) Robot weight Dimensions of control cabinet (LWH) Suitable for...

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