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Ecoline

Ecoline
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Ecoline S Series. Efficient solutions for quality production. Innovations for a better world.

Ecoline S series. Efficient solutions for quality production. Efficient solutions for quality production. Die casting with confidence. The Ecoline S is a series of cold-chamber die-casting machines with locking forces ranging from 3,400 to 8,400 kN, particularly well-suited for casting aluminum and magnesium. Robust hydraulic system. – eliable and proven hydraulic system R – nline gear pump I – uction filter & high pressure filters to S increase lifetime of hydraulic components – ystem pressure up to 210 bar S Convenient control cabinet. – igital interfaces for commercially D available...

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Ecoline S series. Efficient solutions for quality production. Easy to use control panel. – p to 5 % faster programming U due to object-oriented graphical user interface – utstanding diagnostics for fast O trouble shooting & data analysis – ata traceability up to six months D – ata sharing with OPC and D xternal networks e – igital interfaces to peripherals D – ast production and ie change F d due to integrated peripherals ( ata are aved in die program d s ) Reliable closing unit. – roven 3-platen toggle system with more P than 2,000 systems in the market – owerful hydraulic...

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Ecoline S series. Efficient solutions for quality production. Reliable and precise for consistent results. State-of-the-art technology. Straightforward operation. Integrated know-how. Bühler die-casting machines combine state-of-the-art machine technology with excellent automation solutions. Hardware and software simplify the die-casting process so it is easier than ever to produce high quality castings. The integrated touchscreen operator station connects the user to the casting process through intuitive screens for setup and monitoring. The graphical user interface is customized to reach...

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Ecoline S series. Efficient solutions for quality production. Greatest consistency. High power performance. The 3-platen locking system has already proven itself in over 2,000 Bühler die-casting applications worldwide. The multiple central lubrication ports in each single lash guarantee highest reliability even under harsh production conditions. Bühler’s toggle system ensures fast movements and an evenly distributed locking force. Die filling at high speed and extreme pressure is a foundational requirement for today’s complex die castings. State-of-the-art proportional technology meters the...

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Central automation solution. The die-casting machine, sprayer, ladler and extractor are cen trally operated and monitored. Because all peripheral movements are perfectly in sequence with the die-casting machine, the cycle time can be optimized and the uptime increases. There is no need for complicated interfaces. The cell can be programmed and operated by the machine control system. All settings are stored within the die program. This function re uces the downtime for production changes. It also ensures d stable quality of the casted parts and ensures a predictable productivity level.

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Ecoline S series. Efficient solutions for quality production. Thought through and aligned. Integrated peripherals for optimal results. Consistent ladling. Reliable extraction. Optimum spraying. The BRL Servo metal ladle offers quick movements to minimize cycle time and precise positioning for accurate dosing. Meticulous control of the ladle function ensures stable production. Robust, low-maintenance mechanical systems form the best basis for continuous operation. The BE-C Servo extractor grips the castings with pinpoint accuracy and sets them carefully. Quick movements due to the servo...

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Ecoline S series. Efficient solutions for quality production. Type 34 Type 53 Type 66 Injection unit Injection force dynamic kN Injection force intensified kN Shot position (Ecoline S) mm Shot position (Ecoline S Pro) mm Production data Plunger diameter mm Max. casting weight, filling rate 60% (Al) kg Closing unit Max. locking force kN Distance between tie bars mm Smallest permissible die dimensions mm Further characteristics Installed load at 400 V / 50 Hz kW Hydraulic fluid filling quantity l Machine weight (ready for production) kg Subject to change without notice.

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Ecoline S series. Efficient solutions for quality production. Subject to change without notice.

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Ecoline S series. Efficient solutions for quality production. Dosing device BRL Servo Application Dosing size / cycle Travel path horizontal Bath level descent Connected power Dimensions of ladling unit (LxWxH) Weight of ladling unit Spraying device BP-XL Servo Application Vertical stroke mm Number of spray-blow circuits Number of release agents Number of high-pressure blow circuits Drive type Connected power kW Dimensions of sprayer (LxWxH) mm Weight of spray unit kg Weight of spray head max. kg Extraction device BE-C Servo Application Number of axes Handling weight kg Drive type Connected...

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Ecoline S series. Efficient solutions for quality production. Ecoline S and Ecoline S Pro. Options. Ecoline S Injection unit Automatic determination of 1st phase profile B Multistep programming of injection profile o Braking before end of die filling o Program for production start with reduced speeds and pressures o Fill test: Plunger intermediate stop for process optimization o Pressure vessels with Euro-certificate o Casting position adjustment -1 standard casting position B Automatic plunger lubrication complete o Shot sleeve holder o Plunger rod according to Buhler standard B Closing...

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