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DRPG_Brochure

DRPG_Brochure

DRPG_Brochure

Product catalog summary
Introduction
The UltraPolyTM DRPG is a high-capacity rice polisher that is part of Bühler's UltraLine, designed for modern rice processing. It emphasizes energy efficiency and sustainability, offering up to 16 tons per hour processing capacity while maintaining premium rice quality and reducing costs.

Specifications and Features
  • High Capacity and Energy Efficiency: Capable of processing at high capacities with low energy consumption, setting new benchmarks in rice polishing.
  • Innovative Design: Features unique sieve geometry and a patented cam and teeth arrangement for superior polishing performance.
  • Low Maintenance: Designed for easy cleaning and maintenance with replaceable parts to reduce wear and costs.
  • Hygienic Processing: Stainless steel components and easy access for cleaning ensure high hygiene standards.


Operational Highlights
  • Hands-Free Operation: Unique locking mechanisms allow for hands-free operation and easy maintenance.
  • Customizable Polishing: Adjustable cam teeth and optional pre-conditioner for specific rice varieties enhance polishing flexibility.
  • Uniform Polishing Finish: Water dosing systems ensure even distribution for consistent polishing results.


Technical Details
  • Capacity: 8-12 tons per hour.
  • Motor Power: 75-90 kW.
  • Weight: Approximately 3200 kg unpacked.
  • Additional Features: Optional pre-conditioner for improved bran removal.


Conclusion
The UltraPolyTM DRPG is a cutting-edge solution for rice polishing, combining high capacity, energy efficiency, and low operational costs with innovative design features to meet the demands of modern rice mills.
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Catalog excerpts

DRPG_Brochure-1

UltraPolyTM Rice Polisher. The new art of polishing. Innovations for a better world.

 Open the catalog to page 1
DRPG_Brochure-2

UltraPolyTM DRPG high capacity rice polisher. An integral part of Bühler UltraLine. Introducing Bühler UltraLine - a technological triumph of modern rice processing for today’s mills. Driven by Bühler’s commitment to encouraging sustainable rice milling, the UltraLine portfolio ushers in a revolution in high capacity, energy-efficient processing. With three new machine innovations featuring multiple international patents, SORTEX S UltraVisionTM, UltraWhiteTM DRWA and UltraPolyTM DRPG Bühler UltraLine have been industry-proven to deliver unprecedented levels of processing capacity (up to 16 tons...

 Open the catalog to page 2
DRPG_Brochure-3

UltraPolyTM DRPG Brochure UltraPolyTM DRPG. At a glance. Bühler’s highest capacity rice polisher Unique geometry of sieves with reversed bands enables better polishing performance at high capacity Hands-free operation Unique locking arrangement of sieve frame allows for a hands free operation Energy efficient operation Designed and engineered for low energy consumption resulting in extremely low processing cost per ton Easy access for cleaning Unique replaceable teeth design on cam provides slot for cleaning inside the cam, thus improving hygiene standards Reduced vibration and uniformed milling...

 Open the catalog to page 3
DRPG_Brochure-4

UltraPolyTM DRPG Brochure UltraPolyTM DRPG. High Capacity, Lower Energy. The Bühler UltraPolyTM is packed with multiple patented innovations and cost reduction features setting benchmarks with highest ever capacity and lower energy consumption, whilst also delivering premium quality finish. Polished Basmati rice Polished Sona Masuri rice High capacity The UltraPolyTM DRPG features multiple patents and proprietary Bühler technologies to deliver a superior polishing finish even at very high capacity processing Energy efficient operation Featuring newly fitted energy reduction features allows the...

 Open the catalog to page 4
DRPG_Brochure-5

UltraPoly™ DRPG Reduced maintenance and wear parts cost ■ Sieves are firmly locked in place to give added strength to surrounding local area and improve sieve life ■ Sieves now have more splits along the milling chamber (axis) to minimize replacement cost ■ UltraPoly's cam is split into 6 parts, so only worn out parts require replacing when worn. Teeth can also be individually replaced - reducing maintenance cost ■ Unique reversible feed screw reduces maintenance costs - simply reverse feed screw to utilise the other side ■ Locking arrangement of sieve frame and slidegate at feed screw housing...

 Open the catalog to page 5
DRPG_Brochure-6

UltraPolyTM DRPG Brochure UltraPolyTM DRPG. Working principles. 1 2 Input rice Polished rice Quick guide to working principles White, unpolished rice is delivered into the inlet. The product then falls into the feed screw of the rotor section and is A uniform water film is applied to the product via the hollow shaft, using a two-component nozzle (water/air). Diagram The rice then gently grounds against itselves in the sieve basket, using a rotating cam shaft. The now, fully polished The aspiration system produces an air current that is routed through the work area and the hollow shaft, which...

 Open the catalog to page 6
DRPG_Brochure-7

UltraPoly™ DRPG UltraPoly™ DRPG. © Inlet with capacity slide © Water and Air © Out sampler © Aspiration © Water dosing system © Polishing chamber UltraPoly™ (DRPG) Pre-conditioner (optional) 8-12** - Approx. weight kg - Unpacked Approx. weight kg - Rail worthy packing Approx. weight kg - Sea worthy packing Volume m3 seaworthy packing * Depends upon the type of product and finished product quality. ** Capacity as white rice input.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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