Carat
20Pages

Catalog excerpts

Carat. High value creation for sophisticated parts. Innovations for a better world.

Carat. High Value Creation. Reliability and performance you can trust. The integrated die-casting solution for components requiring the highest quality. Carat is the two-platen die-casting solution with a locking force from 10,500 to 56,000 kN. The system was designed specifically for manufacturing large and complex parts such as structural components, which need to meet the highest quality requirements. Flexibly-designed Carat technology enables you to precisely adjust the die-casting process to fit your manufactured components and their properties. 6 SmartCMS – Your operator in total...

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Carat. High Value Creation. 2 Higher efficiency through two-platen technology. Technology for the best casting results. –– Stable production processes due to compact design and high rigidity –– Improved locking force distribution for reduced flash –– Ability to cast larger sized products within the same floor space –– Bühler’s unique SC (shot control) systems enable every die-casting process to be controlled in real-time –– Reproducible casting results –– Creates a controlled, stable process that preserves the die 3 30 % additional shot capacity for reliable production. –– Powerful...

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Carat. High Value Creation. Reliability, power and quality. Keep your production running smoothly with Carat. Higher efficiency through two-platen technology. Intuitive DataView control system. The two-platen solution enables construction of significantly shorter machines, allowing you to achieve a higher specific casting output from the same available physical space. The compact design with a high rigidity reduces flash and increases your productivity thanks to more stable production processes. Furthermore, service life of the platens is increased with corrosion protection that is applied...

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Carat. High Value Creation. Shot Control casting technology with up to 30 % higher performance. Maximum process flexibility. Bühler’s unique SC (shot control) die-casting technique with real-time closed loop control gives you maximum quality and efficiency. A generously designed hydraulic system provides sufficient power reserves to compensate for process fluctuations, delivering stable production. The high dynamics support optimal part filling. Your die-casting process is continuously monitored using SC technology and is controlled in real time. The system automatically reacts to...

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Carat. High Value Creation. Expertise you can rely on. Supporting your 24/7 foundry. Modern die-casting systems are exposed to permanent performance pressure and are often in service on a 24/7 basis. This places a very high demand on your people and machines. Tailored service. To be successful, you require a stable manufacturing process. Our service team can support you from the initial idea and the planning of your production, up to training, consulting and the reconditioning of your equipment. You can also benefit from our service contracts, tailored to your needs. Global machine build...

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Carat. High Value Creation. SmartCMS - Smart Cell Management System. The brain of the Digital Cell. By thinking of the cell as one system, rather than a machine equipped with a lot of peripherals, SmartCMS gives the operator the possibility to view, control and program the entire cell from one centralized user interface. For a number of years now, Bühler die-casting machines have offered more and more digital control options to give your operators better visibility of the machine. SmartCMS is now expanding the digital control to the entire die-casting cell. The Bühler FlexInterface with...

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Carat. High Value Creation. myBühler Customer Portal. Your individual service experience. The myBühler customer portal offers you easy access to all details of your Bühler equipment and helps you do easy business with us. Bühler Insights Product Information With a single sign on you will have access to the following services: –– Product information –– eCommerce –– eMaintenance –– eService –– eTraining –– Bühler Insights The myBühler customer portal is also the entering point to all of our digital services. Ready for digital services. Developed with and based on Bühler Insights, our digital...

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Carat. High Value Creation. SmartVac. Vacuum system with higher process transparency. Our SmartVac vacuum system is integrated seamlessly into the Carat die-casting machine. It is controlled centrally with the DataView control unit. All relevant vacuum parameters are measured, monitored and assigned to the process directly -giving you comprehensive process transparency and optimum quality of the components you are making. SmartVac allows the use of many commercially available vacuum valves. You can monitor and control up to four evacuation points on the die and one on the shot sleeve...

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You can integrate our BuhIMark marking device to apply alphanumeric characters and codes in three different stamping types. The quick and permanent marking ensures unique and constant traceability. BuhlMark is specially optimized for use in the harsh conditions in your foundry and features a completely Technical data. protected stamping unit, which ensures extremely low maintenance. You can program marking codes directly on the control unit, and save them as part of your die program. This enables error-free and quick change of your dies and ensures that all data is centrally available....

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Carat. High Value Creation. BuhlRob. Reliable and fast extraction of parts Our BuhlRob robot is specifically designed for part removal in your foundry. The system is based on the proven ABB or KUKA technologies. BuhlRob distinguishes itself through its compact design, its high range and a high working load. Technical data. Model 4600F / 40-2.55 Number of axes Handling weight (gripper and load) kg Programming Connected power kVA Interference contour robot (no gripper mm and load) (radius) Robot weight kg Dimensions of control cabinet (LWH) mm Suitable for Carat Suitable for Carat under...

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