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User Manual : Diathermy instrument tester (DTU6)

User Manual : Diathermy instrument tester (DTU6)
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User Manual : Diathermy instrument tester (DTU6)

Product catalog summary
Overview: The DTU6 is a device designed to deliver a stabilized DC output voltage ranging from 500V to 6kV, used for detecting pinholes or porosity in dielectric coatings on metal substrates of diathermy instruments. Faults are indicated by an audible alarm and a red LED.
Technical Specifications: The device offers an output voltage range of 500V - 6kV DC with a maximum continuous output current of 150µA. It operates for 10 hours at full output with no load and has a meter accuracy of ±1.5% plus one digit. It can be powered by 4 AA batteries or a mains DC adaptor.
Safety Precautions: Only authorized personnel should operate the device. Insulating gloves are recommended due to high voltage risks. The device should not be used in combustible atmospheres, and individuals with electronic implants should avoid using it.
Unpacking: The package includes the DTU6 unit, electrodes, power supply, batteries, leads, and a calibration certificate. Check for damage upon receipt and retain packaging for future use.
Operating Instructions: Connect the test leads, power on the unit, and set the desired test voltage. The device indicates readiness and faults through alarms and LED signals. It features auto shutdown after five minutes of inactivity.
Setting the Test Voltage: Choose a voltage sufficient to detect faults without damaging the instrument. The voltage should be based on coating material and thickness, with guidance provided for different thicknesses.
Types of Fault: The device can detect cuts, cracks, and reduced thickness in coatings. Proper voltage selection is crucial for accurate fault detection.
Maintenance: Regular checks include ensuring lead continuity and cleanliness. Annual recalibration by the manufacturer is recommended.
Troubleshooting: Common issues include alarms due to surface moisture. Error messages indicate voltage discrepancies and require returning the unit for repair.
Disposal Information: Dispose of the product according to local WEEE regulations.
Risk Assessment: Users must conduct a risk assessment before use, considering personal safety, explosion risks, and potential interference with electronic devices.
Declarations of Conformity: The DTU6 complies with EU and UK regulations regarding electronic compatibility and safety.
Contact Details: Manufacturer: Buckleys (UVRAL) Ltd, located in Folkestone, Kent, UK.
Product Registration Overview: Register your product on the Buckleys website to receive benefits such as free annual service and calibration reminders, updates on industry news, and early notifications about new products. Registration helps Buckleys monitor product quality and service standards.
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Catalog excerpts

User Manual : Diathermy instrument tester (DTU6)-1

MANUFACTURERS OF SPECIALIST TEST EQUIPMENT DTU6 Operating Instructions English Version Please read carefully before use

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User Manual : Diathermy instrument tester (DTU6)-3

Description The DTU6 unit is designed to deliver an adjustable stabilised DC output voltage of 500V to 6kV for the detection of pinholes or porosity in dielectric (insulating) protective coatings applied to the metal substrate of a diathermy instrument. Fault detection is indicated by an audible alarm and a red LED on the front panel. There are two conditions that will cause an alarm: • A transient current pulse, caused by the ionisation of the air that exists in an imperfection of the coating material. Upon transient fault detection, the high voltage generator is momentarily disabled, during...

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User Manual : Diathermy instrument tester (DTU6)-4

Instruction Manual Technical Specifications Output voltage range: Maximum continuous output current: Alarm sensitivity: Operating time: 10 Hours at full output no load Meter accuracy: Power consumption: The unit may be operated from 4 AA cell batteries or from the mains; a DC adaptor is supplied with the unit. Please refer to the rear mounted rating label for battery carriage and DC socket locations. Safety Precautions High voltage testing equipment should be operated by authorised personnel only. The output test voltage of this equipment is derived from a current limited output, however, should...

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User Manual : Diathermy instrument tester (DTU6)-5

Unpacking Remove the DTU6 and accessories from the packing and check them for damage. If any part is damaged, notify the supplier and carrier immediately, keep all packing material for inspection and do not use the DTU6. The package contains the following items: Basic Kit (6002-0012) DTU6 unit DTU6 Drum Brush electrode Plug-In Power Supply 7.5V DC 800mA Regulated 4x AA Batteries Operating Instructions Calibration Certificate 1m Diathermy Lead 1m Earth Lead 1m Test Lead (red) DTU6 unit DTU6 Drum Brush electrode Plug-In Power Supply 7.5V DC 800mA Regulated 4x AA Batteries Operating Instructions...

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User Manual : Diathermy instrument tester (DTU6)-6

Instruction Manual When testing is completed, the unit may be powered down by pressing the power On/Off button (2). The unit will display ‘Shutdown’ in the LCD display window. The DTU6 also features auto shut down after five minutes of inactivity. 1 1 Power On/Off button 3 Voltage decrease button 4 High voltage On button 5 Voltage increase button 6 Alarm indication LED window Drum Brush Electrode Electrode Socket Fig.2 - Testing a diathermy instrument

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User Manual : Diathermy instrument tester (DTU6)-7

Setting the test voltage It is important to choose an appropriate test voltage – it must be sufficient to ensure that faults are detected, but not so high that it may cause damage to the items being tested. There are various published specifications for voltage calculation and the surgical instrument manufacturer may also have published suitable test voltages. If these are not available, it is necessary to know the coating material and minimum acceptable thickness in order to establish the necessary voltage for the test. The voltage must, in all cases, be sufficient to arc across an air gap of...

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User Manual : Diathermy instrument tester (DTU6)-8

Instruction Manual Maintenance The DTU6 was designed for minimum maintenance by the user, however the following periodic checks/actions are recommended. • • • • Check the HT return lead for continuity. Keep the unit clean so that the control wording can be seen. Send the equipment back to the manufacturer or their agent for recalibration at yearly intervals. Remove the batteries if the unit is not in use for prolonged periods. Troubleshooting Q. Alarm sounds for no apparent reason as the test instrument is moved over the electrode. A. Is the surface clean and dry? Moisture on the surface is conductive;...

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User Manual : Diathermy instrument tester (DTU6)-9

Risk Assessment It the user’s responsibility to complete a risk assessment before using Buckleys equipment. The following points offer some guidance but must not be assumed to be complete or sufficient. Personal safety  Have all users been trained in the correct and safe use of the instruments?  Are they aware that the instrument produces high voltages, and can give electric shocks if used incorrectly?  Is the instrument in good condition, undamaged? Is the instrument dry? Are the accessories similarly in good condition, dry and undamaged?  Is it possible to ensure that persons with pacemakers,...

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User Manual : Diathermy instrument tester (DTU6)-10

Instruction Manual EC Declaration of conformity We, Buckleys (UVRAL) Ltd., as manufacturer of the apparatus listed, declare that the product DTU6 DC Holiday Detector is manufactured in conformity with the following directives: 2014/30/EU, 2014/35/EU, 2015/863/EU and 2011/65/EU (RoHS). Date: 01/07/2021 Authorised by: J P Hoveman CEO, Buckleys (UVRAL) Ltd. UKCA Declaration of Conformity We, Buckleys (UVRAL) Ltd., as manufacturer of the apparatus listed, declare that the product DTU6 DC Holiday Detector is manufactured in conformity with the following UK legislation: Electronic Compatibility Regulations...

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User Manual : Diathermy instrument tester (DTU6)-11

Contact details Manufacturer: Buckleys (UVRAL) Ltd Address: Buckleys House Unit G, Concept Court Shearway Business Park Shearway Road Folkestone Kent CT19 4RG, UK Distributor details

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User Manual : Diathermy instrument tester (DTU6)-12

Product registration Thank you for choosing a Buckleys product, we are sure it will provide you with many years of reliable service. Please register this product via Buckleys’ website and download the Warranty Registration Certificate. Register your product in 5 minutes Once your product is registered, you will receive the following benefits: • FREE annual service & calibration reminders by email Latest industry news relating to your product Be the first to hear about our new products We strive to improve the quality of our products and service. Registering your product helps us monitor overall...

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