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SUPRATON INLINE HOMOGENISERS FOR EMULSIONS

SUPRATON INLINE HOMOGENISERS FOR EMULSIONS

SUPRATON INLINE HOMOGENISERS FOR EMULSIONS

Product catalog summary
Introduction
Supraton inline homogenisers are advanced machines based on the rotor/stator principle, utilized for over 60 years in various challenging applications within emulsion technology. They are prominently used in the food industry (e.g., tomato soups), chemical industry (e.g., epoxy/resin-emulsions), and bitumen industry (e.g., polymer-modified bitumen/water-emulsions). A critical quality criterion for emulsions is the droplet-size distribution in the disperse phase, which Supraton machines efficiently manage through high energy density deployment.

Physical Mechanisms
The Supraton machine subjects products to several physical mechanisms, including:
  • Multistage hydrodynamic high-shear
  • High-frequency oscillating forces
  • Intensive micro-volume mixing
  • Pressure increase up to 11.5 bar
  • Shear-rate above 200,000 s-1 at circumferential speed of the rotor up to 57 m/s
These mechanisms ensure high performance across various product applications by utilizing diverse toolsets.

Machine Specifications
The Supraton inline homogenisers are available in different models (S200, S300, S400, S450) with varying specifications:
  • Volume Flow (m3/h): Tooth and chamber tool ranges from ≤10 to ≤55; Nozzle tool ranges from ≤12 to ≤70.
  • Flange Connection (DIN 2635): Suction side ranges from DN 40 to DN 125; Pressure side ranges from DN 32 to DN 100.
  • Rotor Speed (rpm): Ranges from ≤7,500 to ≤3,600.
  • Motor Throughput Rate (kW): Ranges from 8-30 to 75-160, based on water at 0.35 bar feed pressure.

Additional Model
The Supraton S100 model is available for laboratory and small production, featuring a tooth and chamber tool. It is driven by a frequency converter with a throughput rate of 50–1,000 l/h.

Contact Information
BUCKAU-WOLF GMBH
Nordstrasse 41, 41515 Grevenbroich, Germany
Phone: +49 2181 602 - 400
Fax: +49 2181 602 - 342
Email: [email protected]
Website: www.buckau-wolf.com
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Catalog excerpts

SUPRATON INLINE HOMOGENISERS FOR EMULSIONS-1

SUPRATON INLINE HOMOGENISERS FOR EMULSIONS Supraton inline homogenisers are based on the rotor/stator principle. More than 60 years, they are in use in many different and challenging applications in emulsion technology. Among others, the Supraton machine is in use for the production of high quality emulsions in the food industry (e. g. tomato soups), in the chemical industry (epoxy/resin-emulsions) and in the bitumen industry (e. g. polymer modified bitumen/water-emulsions). A quality criteria of emulsions is the droplet-size distribution in the disperse phase. The required energy density is deployed very efficiently in the process by Supraton inline homogenisers. The product passing through the Supraton machine is subject to several physical mechanisms: • Multistage hydrodynamic high- shear High-frequency oscillating forces Intensive micro-volume mixing Pressure increase up to 11.5 bar Shear-rate above 200,000 s-1 at circumferential • speed of the rotor up to 57 m/s Nozzle tool High performance in a large number of different product applications is considered by deploying a variety of toolsets. Tooth and Cha

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SUPRATON INLINE HOMOGENISERS FOR EMULSIONS-2

SUPRATON INLINE HOMOGENISERS FOR EMULSIONS Machine overview Tooth and chamber tool Nozzle tool Suction side Pressure side Volume flow* Rotor speed Motor throughput rate (DIN 42673) *based on water at 0.35 bar feed pressure As an example for the performance of Supraton inline homogenisers the droplet-size distribution of a resin-emulsion-system is presented. Additionally we offer the Supraton S100 with tooth and chamber tool, for laboratory and small production. The motor is driven by a frequency converter. The throughput rate covers the range of 50–1,000 l/h. BUCKAU-WOLF GMBH Nordstrasse 41 41515...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.