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SUPRATON BITUMEN-HOMOGENISERS

SUPRATON BITUMEN-HOMOGENISERS

SUPRATON BITUMEN-HOMOGENISERS

Product catalog summary
Overview
Supraton Bitumen Homogenisers are specialized machines designed for the production of polymer-modified bitumen, effectively used for over 25 years. They are particularly efficient in processing polymers in pellet form due to their unique three-stage rotor/stator tool design.

Key Features
  • Special tool geometry suitable for various types of bitumen, beneficial in single-pass processes with high polymer concentration.
  • Three-stage rotor/stator tool for intrusion, shearing/grinding, and dispersion of polymers.
  • Energy-saving start facilitated by hydraulic and axial shaft movements.
  • Standard open/close adjustment for start, shutdown, and pump over, with optional stepless hydraulic setting.
  • Strong pumping effect that often eliminates the need for a supply pump.
  • High stability ensured by selecting appropriate tool materials.

Operating Principle
  1. High viscous bitumen-polymer premix is drawn in by the helical rotor attachment.
  2. Polymer granules are disintegrated by grinding and squeezing along the shearing gap.
  3. Fine dispersing performance and homogeneity are achieved by gear ring rotors, typically in a single-pass operation.

Technical Data
TypeSpeed (rpm)Drive (kW)Throughput Rate (m3/h)Polymer Content (%)
349-5.034,80045–75≤ 153-20
449-5.033,00090-160≤ 303-20
549-5.032,000160-300≤ 603-20

Service and Support
  • Process consultation for plant engineering and operation.
  • Assembly and commissioning services.
  • 24-hour spare part service.
  • Service and repair options.
  • Availability of test and rental machines.

Contact Information
Buckau-Wolf GmbH, Nordstrasse 41, 41515 Grevenbroich, Germany. Phone: +49 2181 602 - 400, Fax: +49 2181 602 - 342, Email: [email protected], Website: www.buckau-wolf.com
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Catalog excerpts

SUPRATON BITUMEN-HOMOGENISERS-1

SUPRATON BITUMEN-HOMOGENISERS Supraton Bitumen Homogenisers are designed for the productionof polymer modified bitumen and have been successfully in usefor more than 25 years. Due to their special design the processing ofpolymers in bitumen is very efficient, especially in the form of pellets.The machines have successully been employed for f many decades and are based on a three-stage rotor/stator tool. The features of the Supraton Bitumen Homogenisers 349-5.03, 449-5.03 and 549-5.03 are unique: • Special tool geometry for different sorts of bitumen, particularly advantageous in single pass processes with high polymer concentration Three-stage rotor/stator tool for the intrusion, shearing/ grinding and dispersion especially of polymers in the form of pellets and similar substances Adjustment of the gap for energysaving starts by hydraulic and axial shaft movements The standard adjustment open/ close for start, shut down and pump over can be completed with a stepless hydraulic setting The strong pumping effect of the machine supports the supply pump and mostly supersedes it High stability due to selection of appropriate tool material Operating principle Step 1: The drawing-in of high viscous bitumen-polymer premix is supported by the helical rotor attachment Step 3 Step 2: Disintegrating of polymer granules by grinding and squeezing along the progressively curved shearing gap (between rotor and stator) Step 3: The required fine dispersing performance and homogeneity of bitumen is provided by the gear ring rotors – commonly in single pass oper

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SUPRATON BITUMEN-HOMOGENISERS-2

SUPRATON BITUMEN-HOMOGENISERS Technical Data 349-5.03 Progessively-turned, wedge-shaped shear gap and toothed ring rotor-stator system Splash lubrication Throughput rate Polymer Content Heating Jacket Hydraulically-actuated axial shaft movement Standard: open-closed, Optional: stepless hydraulic setting available SERVICE UNLIMITED Supraton Bitumen Homogenisers are at work for our customers around the world. And our service is there as well: We are at your side with consultation and service to help and give advice - throughout your project. Our Services Process consultation for the engineering...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.