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SUBSTRATE OPTIMIZATION WITH SUPRAJET

SUBSTRATE OPTIMIZATION WITH SUPRAJET

SUBSTRATE OPTIMIZATION WITH SUPRAJET

Product catalog summary
Introduction to Suprajet Technology
Suprajet technology enhances biogas production by utilizing cavitation effects to break down fermentation substrates. This process breaches cell membranes, releasing more nutrients and increasing the surface area for microorganisms to convert substrate into biogas more efficiently.
Key Benefits
  • Increased biogas production from the same amount of substrate.
  • Faster biogas production process.
  • High energy efficiency and improved substrate viscosity, making it easier to stir.
Substrate Optimization
The treatment of substrates with Suprajet results in:
  • Longer retention time and reduced supply runtimes, lowering labor, machine, power, and substrate costs.
  • Reduced matter transport and fermentation residues, decreasing disposal costs.
  • Faster availability of fresh matter and reduced specific energy consumption.
  • Less wear on machinery due to protection from foreign particles and reduced wear compared to other methods like extrusion and hammer mills.
Economic Impact
The technology promises a return on investment within 2 to 3 years by increasing biogas volume or reducing substrate mass, with faster availability of fresh matter and easier stirring.
Performance Metrics
  • Agitator runtime per month is reduced from 420 kWh to 240 kWh.
  • Energy production of the biogas plant per day increases by 15% with Suprajet treatment.
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Catalog excerpts

SUBSTRATE OPTIMIZATION WITH SUPRAJET-1

SUBSTRATE OPTIMIZATION WITH SUPRAJET More value from your biogas plant With our innovative Suprajet technology, you get the maximum out of your biogas plant. The Suprajet unit uses cavitation effects to further split up the fermentation substrate. The resulting forces are large enough to breach the cell membranes in the plant portion of the substrate. After having been treated this way, the substrate releases a higher amount of nutrients with larger particle surfaces, so that it can be converted quicker into biogas by the microorganisms in the plant. As a result, more biogas can be produced from the same amount of substrate, or less substrate can be used to produce the same amount of biogas. Benefits • ore biogas from the same amount of M • Faster biogas production Untreated substrate • High energy efficiency • Improved viscosity (easier to stir) Treated subs

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SUBSTRATE OPTIMIZATION WITH SUPRAJET-2

BENEFITS FOR YOUR BIOGAS PLANT More biogas + same amount of substrate || Less substrate + same amount of biogas • Longer retention time • Reduced supply runtimes – labour, machine, power, substrate costs • Reduced matter transport in BGP – pump runtime • Reduced fermentation residues – disposal cost Faster availability of fresh matter || Reduced specific energy consumption • Easier to stir – agitators use less power • Improved flow characteristics – process pumps use less power Less wear due to upstream wet chopper • Protection of machines from foreign particles • Machine wear limited to conveyor...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.