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BUCKAU-WOLF VACUUM PANS WITH HONEYCOMB CALANDRIAS

BUCKAU-WOLF VACUUM PANS WITH HONEYCOMB CALANDRIAS

BUCKAU-WOLF VACUUM PANS WITH HONEYCOMB CALANDRIAS

Product catalog summary
Introduction
Buckau-Wolf GmbH specializes in industrial mixing and separation processes, offering advanced machinery solutions such as the Honeycomb Calandrias for vacuum pans, which provide significant improvements over traditional tubular heating chambers.
Specifications and Benefits
  • Increased Heating Surface: Honeycomb Calandrias offer approximately 25% more heating surface within the same space constraints.
  • Reduced Deposition Areas: Deposition areas on the upper side of the chamber are reduced by about 75%.
  • Homogeneous Crystal Growth: The design ensures improved crystal growth and better coefficient of variation (CV) values in the massecuite.
  • Energy Efficiency: Minimized flow deflection losses and local overheating, leading to energy savings during steam cleaning and potential for electricity generation.
Retrofit Economic Efficiency
  • Easy Installation: Honeycomb segments are ready for installation and can be retrofitted into existing systems without modifications to existing equipment.
  • Increased Efficiency: Existing equipment efficiency is enhanced by up to 25% due to enlarged heating surfaces.
  • Low Maintenance: The system offers low maintenance costs and a long service life.
Performance Comparison
  • Cane Sugar: The Buckau-Wolf system shows improved steam pressure and temperature management, resulting in reduced boiling time and better magma color.
  • Beet Sugar: Similar improvements are noted with reduced steam pressure and temperature, maintaining efficient steam flow rates.
Company Overview
Buckau-Wolf GmbH is a globally active, owner-managed company with expertise in special machinery, offering reliable and flexible services including spare parts, maintenance, and security conversions.
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Catalog excerpts

BUCKAU-WOLF VACUUM PANS WITH HONEYCOMB CALANDRIAS-1

BUCKAU-WOLF VACUUM PANS WITH HONEYCOMB CALANDRIAS In comparison to the traditional design of tubular heating chambers, Honeycomb Calandrias provide approximately 25 % more heating surface at the same given space requirements. Deposition areas on the upper side of the chamber are reduced by about 75 %. Customer benefit • The optimum chamber design ensures homogeneous crystal growth and improved CV values (coefficient of variation) in the massecuite • Minimized flow deflection losses, dead zones and local overheating • Optimum flow conditions ensure homogeneous liquor. The agitator requires less energy • Saving of energy during steam cleaning of the vacuum pan • Capacity expansion due to shortening of the boiling time at constant steam quality or energy saving due to reduced steam quality at constant boiling times; the surplus energy thus arising can, for example, be used for electricity generation Retrofit economic efficiency • Buckau-Wolf honeycomb segments are supplied ready for installation • Retrofitting into existing systems with, for example, ribbon, lenticular or tubular calandrias without any modifications of the regulating devices, piping, process equipment and buildings • Increase in efficiency of the existing equipments by means of an enlargement of the heating surfaces by up to 25% • Low maintenance expense and lo

 Open the catalog to page 1
BUCKAU-WOLF VACUUM PANS WITH HONEYCOMB CALANDRIAS-2

Cane Sugar Old system Tubular calandria Buckau-Wolf System Honeycomb Calandria Steam temperature Magma colour Boiling time Old system Tubular calandria Buckau-Wolf System Honeycomb Calandria Steam temperature Steam flow rate Diameter of device Ø = 5.600 mm Vapour stage Steam pressure Beet Sugar Apparat Ø = 4.300 mm Vapour stage Steam pressure Our market is the world Buckau Wolf GmbH is a globally active, owner-managed company with a long tradition specializing in special machinery. We are experts in industrial mixing and separation processes for a variety of applications. We offer our customers...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.