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Technologie for Instant Products

Technologie for Instant Products

Technologie for Instant Products

Product catalog summary
Introduction
Bucher Unipektin is a leading manufacturer specializing in drying technology for high and low viscosity liquids, focusing on retaining flavor, aroma, color, and functionality. With over 700 units installed globally, they offer innovative solutions for temperature-sensitive products across various industries, including food, beverage, cosmetics, and herbal products.

Technologies and Equipment
  • Vacuum Drying Cabinet: Utilizes Zeodration adsorbers for efficient drying, featuring components like vacuum systems, heaters, coolers, and condensers.
  • Pilot Plant Equipment: Available for research and design scale-up, with heating surface areas from 0.2 to 6 m² and vacuum capabilities of 0.5 – 50 mbar.
  • Vacuum Tray Dryers (Bucher DryCab): Offers heated surface areas from 1 – 88 m² and evaporation capacities up to 250 kg/h, operating at temperatures from 20 – 160°C.
  • Vacuum Belt Dryers (Bucher DryBand): Available up to 300 m² with throughput up to 3,000 kg/h, suitable for high volume and continuous production.
  • Zeodration System: Enhances aroma retention by using zeolite adsorbers, offering improved product quality over traditional freeze drying.

Processes
  • Vacuum Drying: Ideal for preserving flavor, aroma, and color in foods and cosmetics, using advanced control systems for process management.
  • Freeze Drying (Lyophilisation): Involves sublimation under vacuum conditions, suitable for both tray and belt dryers.
  • Zeodration: A step beyond classical vacuum drying, focusing on aroma retention and product stability.

Additional Systems
  • Vacuum Systems: Operate at 0.5 – 100 mbar with water evaporation capacities of 50 – 600 kg/h.
  • Tubular Falling Film Evaporators: Designed for juice concentrates and aroma essences, integrating pasteurization, aroma stripping, and concentration.

Turn-key Solutions
Bucher Unipektin offers complete process lines for drying food, cosmetics, and herbal products, including front-end and finished product processing equipment, with integrated control systems and installation services.

Innovation and Quality
With over 200 years of experience, Bucher Unipektin continues to innovate in drying technology, ensuring high-quality, energy-efficient equipment with ISO 9001:2015 certification. They provide worldwide service and support, ensuring optimal equipment performance and availability of spare parts.

Contact Information
Bucher Unipektin has offices and representatives worldwide, ensuring customer support and service availability.
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Catalog excerpts

Technologie for Instant Products-1

Technologie for Instant Products From nature to taste...

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Technologie for Instant Products-2

Bucher Unipektin Innovative drying technology Bucher Unipektin is a leading manufacturer of equipment and plants for drying of high and low viscosity liquids. In addition we manufacture to free-flowing pa ticulates where retention of fl vour, aroma, colour, and functionality is critical. With more than 700 units installed worldwide Bucher Unipektin stands for quality in technology and services. Our professional technical staff combine the best of knowledge in engineering with extensive experience in the application of freeze drying and vacuum drying technologies of a wide variety of products....

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Technologie for Instant Products-3

Bucher Unipektin Vacuum drying cabinet with Zeodration adsorbers (7) Vacuum system for dryer (8) Heating system for regeneration (9) Condenser for regeneration (10) Vacuum system for regeneration @ Cooling system for regeneration (T) Vacuum drying cabinet (2) Product trays @ Cooler (D Heating cooling loop dryer (6) Zeolith reactors (adsorber)

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Technologie for Instant Products-4

Vacuum drying Freeze drying (Lyophilisation) Vacuum drying is a highly specialised field within the eneral “drying technology” category. It is especially useful for foods, cosmetics and natural remedy where the retention of fl vour, aroma, color and functionality are critical. During freeze drying the vacuum is set at 6 mbar or less and water is removed from the product through sublimation. Bucher Zeodration equipment takes classical vacuum drying one step further with zeolite adsorbers replacing the classical vapour condensers. The DryCab vacuum tray dryer provides state of the art batch drying...

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Technologie for Instant Products-5

Vacuum systems Turn-key operation The Bucher Unipektin vacuum falling film e aporators are designed for the production of high quality juice concentrates and aroma essences. To guarantee a hassle free drying process, it is necessary to use powerful vacuum systems with integrated condensation control. Drying of liquids of low or high vis-cosity typically requires vacuum in the 10 – 50 mbar range. Freeze drying and granulate vacuum drying is typically done at 0.5 – 9 mbars. Bucher works with the customer from concept to realisation of a complete plant, including systems for the feeding of raw materials...

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Technologie for Instant Products-6

Bucher Unipektin Product OUT (D Liquid feed tank (2) Vacuum belt dryer (D Heating zones 1 to 3 ® Cooling zone 4 (10) Steam injector (H Surface condensator (12 Condensate pump (12 Vacuum system dryer (H Vacuum system discharge unit

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Technologie for Instant Products-7

Bucher Unipektin Innovation With over 200 years of experience in vacuum drying, Bucher Unipektin pushes the frontier of drying technology with the development of Zeodration adsorption and continuous freeze drying systems. These innovations continue as our highly qualified and experien ed engineers develop tomorrow’s drying technology to meet your needs. Our in-house laboratory is able to handle a variety of trials using different processing technologies to assist in adapting theory to practice. This ability to prove various processing unit operations helps to ensure efficient scale-up Quality...

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Technologie for Instant Products-8

Beijing Bucher Unipektin Equipment Co. Ltd. Room 1909 Twin Towers Upper East Side, No. 2 Dongsihuan Beilu, Chaoyang District CN-Beijing 100016 Phone +86 10 5978 26 08 Fax +86 10 5978 26 09 [email protected] Bucher Unipektin AG Oddzial w Polsce Al. Niepodlegtosci 107/109-39 PL-02-626 Warszawa Phone +48 22 844 85 29 Fax +48 22 844 85 29 [email protected] Bucher Unipektin AG Business Center Building 9, Floor 7, Office 735 Leningradsky Prospekt 37 RU-125167 Moskau Phone +7 495 252 10 99 Fax + 7 495 252 10 98 [email protected] Bucher Alimentech Ltd. Level 1, 10 Arthur Brown Place,...

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All Bucher Unipektin AG catalogs and technical brochures

  1. Adsorber

    2  Pages

  2. Ion Exchanger

    2  Pages

  3. Ultra Star XL

    2  Pages

  4. ContiStar

    2  Pages

  5. MiniStar

    2  Pages

  6. LabStar

    2  Pages

  7. CIP

    2  Pages

  8. HPS 7507

    2  Pages

  9. HPS 3007

    2  Pages

  10. HPS 12007

    2  Pages

  11. DryCab

    2  Pages

  12. DryBand

    2  Pages

  13. UltraStar XL

    2  Pages

  14. Mash Heater

    2  Pages

  15. KVS mill

    2  Pages

  16. CM Mill

    2  Pages

  17. C 25 Mill

    2  Pages

Archived catalogs

  1. Evaporator

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.