YARN BREAK MONITORING LINE
YARN BREAK MONITORING LINE
The document discusses the advanced "Bi-dimensional Image Variation" sensors developed by BTSR for yarn monitoring in textile manufacturing. These sensors are designed to detect yarn breakages and ensure efficient production processes by providing touchless and self-cleaning monitoring capabilities.
Key Features
- Bi-dimensional Image Variation Technique: Utilizes a patented control technique to analyze yarn profiles and monitor image variations with high accuracy, immune to environmental conditions like vibrations, dust, and contamination.
- Miniaturization and Flexibility: The sensors are compact, programmable, and adaptable to various yarn types and applications, making them suitable for OEM integration.
- Optical Interfaces: Equipped with ceramic optical interfaces for touchless or self-cleaning modes, and bright LEDs for status indication.
Applications
- Large Diameter Circular Machines: Features include control of up to 240 feeds, error counting, and automatic machine stop in case of anomalies.
- Small and Medium Circular Knitting Machines: Self-learning capabilities, target function for production goals, and error counting.
- Weaving Preparation Processes: Control of up to 2000 yarns, self-learning, and automatic machine stop for anomalies.
- Winding and Texturing Machines: Control of up to 200 sensors, immediate stop on anomaly detection, and IP67 certification for environmental resistance.
MATRIX TOUCH Terminal
- Advanced touch screen for programming and monitoring, compatible with BTSR APP and Industry 4.0 tools.
- Features include real-time sensor status display, data collection, and storage of anomalies, with flexibility to adjust sensor settings based on yarn type.
Catalog excerpts
YARN BREAK MONITORING LINE The “Bi-dimensional Image Variation” Sensor
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IMAGE VARIATION SENSORS TOUCHLESS CONTROL FULLY PROGRAMMABLE THE “BI-DIMENSIONAL IMAGE VARIATION” SENSORS NEW CONCEPT SENSORS MINIATURIZED, INNOVATIVE, FLEXIBLE SOLUTIONS Yarn running monitoring represents a basic need of every textile manufacturer. “Bi-dimensional Image Variation Technique” Synthesis and result of the continuous BTSR research activity, the new generation IS3F/IS4F devices are unique solutions based on a sophisticated patented control technique which analyzes the profile of the yarn under inspection and continuously control its image variation by means of double transmitters on...
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FEATURES & BENEFITS New concept sensors Miniaturized, Innovative, Flexible Solutions • Bi-dimensional Image Variation Technique” “ S ynthesis and result of the continuous BTSR research activity, the new generation IS3F/IS4F devices are unique solutions based on a sophisticated patented control technique which analyzes the profile of the yarn under inspection and continuously control its image variation by means of double transmitters on a wide reading area. IS3F/IS4F electronic sensors measure and indicate with absolute accuracy the relevant running or stop condition of the yarn itself • mmune...
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MATRIX TOUCH KNIT TERMINAL & IS4F/HTS SENSORS Main Applications: Large Diameter Circular Machines FEAUTERES: • CONTROL UP TO 240 FEEDS • COUNTERS AND DATA REPORT • ossibility to count the number of errors (both UNCUT P and BROKEN yarns) • .2 DIFFERENT SETS OF CONTROL PARAMETERS N (P_Fast and P_Slow) - Associated with two different machine production speeds (i.e. initial ramp stage) - Automatic set-up with a dened timing during production through machine input signals. • UTOMATIC MACHINE STOP A In case of anomalies/yarn breakages/slub presence in yarn guide SMART MATRIX TERMINAL & IS4F/HTS SENSORS...
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MATRIX TOUCH WARP TERMINAL & IS3F/485 - TS77 SENSORS Main Applications: Weaving Preparation Processes - Creel, Warping, Weft Insertion Machines (for glass bers, carbon and advanced composites), Quilting Machines FEAUTERES: • ONTROL UP TO 2000 YARNS DURING THE ENTIRE C WORKING CYCLE By means of up to 20 Interface Modules (SM-DIN2), each one capable of managing up to 100 sensors • ELF-LEARNING (BTSR Patent) S Learn the number of yarns used by the machine during a sample cycle and detects anomalies • . 2 DIFFERENT SETS OF CONTROL PARAMETERS (P_Fast N and P_Slow) - ssociated with two different machine...
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TOUCH SCREEN TERMINAL PROGRAMMING AND MONITORING MATRIX TOUCH Centralized Programming and Monitoring MATRIX TOUCH advanced touch screen display for easy programming and real time monitoring of production process status also in graphical form. MATRIX TOUCH on-board Terminal is the latest BTSR Technology allowing advance BTSR sensors programming and monitoring in the production line. Coming with Touch-screen and with Multi-language technologies for user-friendly operations, MATRIX TOUCH is provided with Wifi and Ethernet interface. Machine operator can easly download and upload identification data...
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Via S. Rita - 21057 Olgiate Olona (VA) Tel. +39 0331.323202 - Fax +39 0331.323282 [email protected] - www.btsr.com - www.btsr-coil.com
Open the catalog to page 8All BTSR catalogs and technical brochures
SMART MATRIX TEX2 Pages
SMART MATRIX WARP2 Pages
SMART MATRIX 64H2 Pages
ULTRAFEEDER2 Pages
IS3F2 Pages
SMART 200 TSS & TS552 Pages
SMART MATRIX KNIT & IS3F/4852 Pages
YARN FEEDING CONTROL LINE8 Pages
- Feeder
- Digital control system
- Monitoring control system
- Process control system
- Control operator terminal
- Operator terminal with keyboard
- Quality control system
- Handheld operator terminal
- Measurement control system
- Linear feeder
- Programmable operator terminal
- Analysis control system
- Yarn feeder
- IP67 terminal
- Light section sensor
- Knitting machine feeder
- Control system for the textile industry