I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l

Product catalog summary

Overview
BTSR provides advanced yarn quality control solutions essential for manufacturers aiming to maintain competitiveness in the global market. Their systems ensure top-quality yarn by measuring critical parameters such as yarn tension, clearing analysis, twisting, and length.

System Components
Each BTSR Yarn Quality Control System includes a SMART MATRIX control terminal and multiple sensors that can be installed along the textile process. These systems offer flexibility, accuracy, and simplicity, ensuring a seamless integration with existing textile processes.

Key Features

Automatic Numbering Procedure for easy sensor identification.
Advanced programming features for customizing sensor settings.
Real-time display and data collection of sensor status and anomalies.
Flexibility to adapt to different yarn types and environmental conditions.
Miniaturized sensors for easy integration into various textile machines.

Applications
The systems are applicable in various processes such as yarn preparation, winding, doubling, twisting, and more. They ensure cost-effectiveness and fault-free yarn production by detecting and analyzing yarn irregularities like neps, slubs, and missing or added ply.

Sensor Technologies

ISSC Sensors: Electronic clearers that detect yarn profile variations to monitor quality.
TS5/D Sensors: Convert yarn tension into digital signals for precise measurement.
TS4 Sensors: Designed for texturing machines to maintain yarn tension.
TS7 Sensors: Feature DSP technology for easy wiring and integration.

Additional Features

Metric Control Function for accurate yarn length measurement.
Target Function for setting desired yarn length with automatic stop.
Real-time data reporting for production analysis and improvement.

Conclusion
BTSR's yarn quality control solutions provide manufacturers with the tools needed to ensure high-quality yarn production, offering flexibility, precision, and ease of use across various textile processes.

Catalog excerpts

I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l-1

Advanced Yarn Control Solutions YARN QUALITY CONTROL LINE

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I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l-2

YARN QUALITY CONTROL LINE Int el l i g en t S o l u ti o n s f o r Te x t ile Proces s es Qu a l i ty C o n tro l Production Quality Control is a ‘must’ for any manufacturer who aims at playing a relevant role in the global competition. BTSR offers a wide range of ﬂexible solutions able to measure parameters and features of the controlled yarn in order to guarantee the top quality of the yarn/process being used. Yarn tension measurement, yarn clearing analysis, yarn twisting/shagginess counting as well as collected yarn lenght measurement are fundamental requirements to be monitored for an accurate...

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I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l-3

THE PERFECT SYMBIOSIS BETWEEN YOUR PLANT A N D YA R N

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I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l-4

YARN QUALITY CONTROL LINE First Quality Control Systems combining Maximum Productivity and Top Quality goals Program Monitor Elaborate Detect Measure Superior Quality Monitoring and Analysis SMART MATRIX On-board Terminals HIGH-TECH Sensors SMART MATRIX Terminal is a true “micro-computer” for complete machine programming and monitoring. BTSR Yarn Quality Sensors represent the most advanced result in terms of innovation and technology, combining ergonomy and miniaturization, reliability and top performance. Features and Benefits • Easy and quick sensor identiﬁcation (up to 200 sensors) thanks...

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I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l-5

SMART MATRIX CLEARER & ISSC Sensors Main Applications: Yarn Clearing Quality Control in Yarn Preparation Textile Processes (Winding, Doubling, Twisting, Interlacing, ...). MAIN FAULT DETECTION FEATURES Detect and analyze yarn irregularity/anomalies (neps, slubs, added / missing ply, missing /broken yarn, ...). YARN REDUCTION (SLUB-) SLUBS AND TANGLES (SLUB +) ISSC sensors are ELECTRONIC CLEARERS (DSP - Digital Signal Processors -) able to detect the yarn proﬁle ‘image variation’, thus signalling possible anomalies and monitoring yarn quality levels. Features and Benefits • Immediate stop of the...

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I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l-6

SMART MATRIX TENS & TS5/D - TS7 Sensors Main Applications: Yarn Tension Measurement and Analysis on Yarn Preparation Processes (Winding, Doubling, Copsing, Texturing, Interlacing, ...), Warping Processes, Quilting Machines, Embroider y Machines. TS5/D sensors - Based on DSP (Digital Signal Processor) Technology, convert the tension exerted by the yarn on the sensor’s loading cell into digital signal. TS7 sensors - DSP Technology-based sensors, provided with SENSOR IN-SENSOR OUT Double Connector for easy and quick wiring. Features and Benefits • Accuracy - accurate analysis of the tension values...

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I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l-7

SMART MATRIX TWIST & IS3F/TTS Sensors Main Applications: Precise Measurement and Analysis of the number of twistings / balloons on Twisting Processes (i.e. Tyrecord and Carpet Twisting Processes, ...) Features and Benefits • Electronic sensors, ‘Image Variation’ technique based. • Detect the yarn ‘image variation’ thus signalling possible failures during the twisting process of two/three yarns. • Control whether the number of twistings applied to the yarn is within the expected range for the article being processed. • Programming sensor detection features according to the quality control requirements...

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21057 Olgiate Olona (Varese) ITALY - Via S. Rita Tel. (+39) 0331/323202 - Fax. (+39) 0331/323282 Internet: www.btsr.com E-mail:[email protected]

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I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l

I n t e l l i g e n t S o l u t i o n s f o r Te xtile P r o c e s s e s Q u a l i t y C o n t r o l

Catalog excerpts

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