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Control unti DAI-2300

Control unti DAI-2300

Control unti DAI-2300

Product catalog summary
Product Overview
The DAI-2300 is a high-performance inverter designed for stud welding processes, including drawn-arc and short-cycle welding, with a maximum welding diameter of 22mm. It features a stable arc for high process reliability and is suitable for mobile use on construction sites.

Technical Features
  • High welding quality with precise current regulation.
  • Microprocessor-controlled monitoring of welding parameters.
  • Compact design with wide power supply range (320V AC to 495V AC).
  • Advanced cooling for high clock sequences, ideal for automation.
  • STOP function for fault messages and automatic operation interruption.
  • State-of-the-art HMI with a four-inch display for easy operation.
  • Library function for storing standard and custom welding programs.
  • Low power consumption with high efficiency.

Optional Features
  • Multi-station technology for up to four welding guns.
  • Automatic detection and switching for welding guns.
  • Process data monitoring and evaluation.
  • USB interface for data transfer.

Technical Specifications
  • Welding area: M3 – M24, Ø2mm – 22mm.
  • Weldable materials: Carbon and stainless steel, aluminum-alloy.
  • Welding current: 100A – 2000A.
  • Welding time: 5 – 1000ms.
  • Power supply: 320-495V, 50/60Hz, 63A.
  • Dimensions: 1007mm x 477.5mm x 1249mm, Weight: 110kg.

Digital Process Control System
The optional digital process control system includes data acquisition and storage, documenting welding current, time, and arc voltage. It allows for easy adjustment and monitoring of mechanical parameters like stud overlap and piston velocity.

Advantages
  • Easy adjustment and monitoring of welding parameters.
  • Elimination of manual measuring processes.
  • Constant comparison of actual and preset values with warning indicators.

Welding Guns
The DAI-2300 supports various welding guns, some with integrated position measuring systems for easy parameter adjustments. Guns are available for different welding processes and materials, with specific features like linear ball guides and hydraulic dampers.
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Catalog excerpts

Control unti DAI-2300-1

Product data sheet Areas Of Application The inverter DAI-2300 is a high-performance inverter for stud welding process drawn-arc (up to welding diameter of 22mm) and short-cycle. Through its strong performance and its extremely stable arc, the machine ensures high process reliability in all welding applications. Easy to use with a multi-functional four-inch display screen and different saving of special user-defined welding programs allows the inverter for maximum operator comfort. The inverter is especially designed in mobile use on construction sites with easy handling and high reliability. Generously dimensioned bucking and steering rollers allow transport even under unfavorable ambient conditions. Technical features - Extremely good welding-quality: Process reliability through precise and extremely fast constant current regulation, characterized particularly high process reliability in all welding tasks; - Monitoring and rapid control of all parameters and functions in the welding circuit by high-performance microprocessor; - Compact design with high power reserves; - Wide range power supply for using with other voltages (320V AC ... 495 V AC 50 / 60Hz), also for the operation with generators, for example, suitable; - Sophisticated cooling concept, therefore very high clock sequences possible (ideally suited for automation); - Parameter setting at an upstream CNC control device possible; - STOP function for all fault messages (internal or process-related), automatic interruption of the welding operation in fully automatic or semi-mechanized operation; - State of the art HMI (Human-Machine-Interface): Simple Dialog operator interface with menu structure and single-button operation and display of all relevant parameters for the operator on a large four-inch display; - Library Function: Permanently stored standard welding programs and additional variable, custom welding programs can be stored; - Special functions for complex welding tasks; - Ideal for portable use on construction sites;; - Low power consumption with very high efficiency: high energy efficiency and therefore better environmental compatibility; - Thermostatically controlled fan. Optional: - Intelligent multi-station technology: operation of up to four manual and / or automatic welding guns in connection with our new Switchbox DA - 4 possible; - In the multi-unit operation automatic detection of the respective welding gun by contact message and automatically switching to the respective settings menu on the inverter (user defined parameters can be stored); - Simultaneous operation of up to four automatic welding heads in conjunction with our CNC technology possible; - Integrated process data monitoring and evaluation of all electrical and mechanical welding parameters; - USB interface for transmission of process data to an external PC / laptop or similar. print 11/2016_Rev.0 Subject to change without notice BolzenschweiRtechnik bsk + BTV GmbH_DaimlerstraRe 25 _ 74252 Massenbachhausen _ www.stud-welding.de Tel +49(0)7138 / 810970 _ Fax +49(0)7138 / 8109729 _ Email [email protected]

 Open the catalog to page 1
Control unti DAI-2300-2

Product data sheet Control unti DAI-2300 Technical Specifications Subject to change without notice Welding area (max. welding diameter) BolzenschweiRtechnik bsk + BTV GmbH_DaimlerstraRe 25 _ 74252 Massenbachhausen _ www.stud-welding.de Tel +49(0)7138 / 810970 _ Fax +49(0)7138 / 8109729 _ Email [email protected]

 Open the catalog to page 2
Control unti DAI-2300-3

Product data sheet Control unti DAI-2300 Digital process control system The optionally available digital process control consists of process data acquisition and process data storage. It documents welding current, welding time and arc voltage. The energy content in joules is calculated and recorded either on the basis of firmly determined firing voltage values or as a result of a measurement-technical detection (eg. at the welding head) and constantly compared with the results from reference welds. In addition to the recording of the electrical parameters, the mechanical parameters for stud-overlap,...

 Open the catalog to page 3
Control unti DAI-2300-4

Product data sheet In conjunction with the digital process control, constant comparison of actual and preset setpoints with warning or blocking of the power unit. Technical data welding-guns As follow all welding guns with and without a position measuring system, which can be used with the DAI-2300 in its performance class. The welding-guns with integrated position measuring system enable simple adjustment and correction of the stud overlap, lift adjustment, depth of immersion and piston speed by simple reading on the inverter. These parameters are immediately displayed when the gun is connected...

 Open the catalog to page 4

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