Product data sheet Areas of Application The inverter DAI-1300S / DAI2300S are high- p erformance control-units for stud welding for drawn-arc and shot cycle stud-welding processes (DAI-1300S: up to welding diameter 13mm, type SD, DAI-2300S: up to welding diameter 22mm, type SD) with integrated multi-point technology for the connection of up to four welding guns. Due to the multi-point technique, welding elements with different dimensions and related to one component (product) can be welded more efficiently from one to the other diameter or length without time-consuming retooling. The user can dispense with the "multi-pass welding"; Productivity is markedly increased. Easy to use with a multi-functional four-inch display screen and different saving of special user-defined welding programs allows the inverter for maximum operator comfort. The inverter is especially designed in mobile use on construction sites with easy handling and high reliability. Generously dimensioned bucking and steering rollers allow transport even under unfavorable ambient conditions. Technical features - Extremely good welding-quality: Process reliability through precise and extremely fast constant current regulation, characterized particularly high process reliability in all welding tasks; - Monitoring and rapid control of all parameters and functions in the welding circuit by high-performance microprocessor; - Compact design with high power reserves; - Wide range power supply for using with other voltages (320V AC ... 495 V AC 50 / 60Hz), also for the operation with generators, for example, suitable; - Sophisticated cooling concept, therefore very high clock sequences possible (ideally suited for automation); - STOP function for all fault messages (internal or process-related), automatic interruption of the welding-process and visualization of the errors by means of clear warning symbols; - State of the art HMI (Human-Machine-Interface): Simple Dialog operator interface with menu structure and singlebutton operation and display of all relevant parameters for the operator on a large four-inch display; - standard version Multi-point technology: connection and operation of up to four welding guns in any combination or sequence and general equipment of each guns outlet with a gas module for welding under inert gas atmosphere; - Detection of the respective gun position by START triggering on the gun or contact detection on the workpiece and immediate switching to the respective program position (automatic switching on the control unit, gun position assignment is shown in the graphic display); - Welding parameters for each gun separately adjustable via comfort control; - Automatic operation (optional), gas function, position measuring functions, electrical process control (optional) can be set separately for each gun position; - Library Function: Permanently stored standard welding programs and additional variable, custom welding programs can be stored (parameters setting and controlling separately for each welding gun); - Special functions for complex welding tasks; - Lightweight: Ideal for portable use on construction sites; - Low power consumption with very high efficiency: high energy efficiency and therefore better environmental compatibility; - Thermostatically controlled fan. - Optional: - Multi-point technology with automatic function*1: Combination of automatic welding-guns AND manual welding guns possible in any combination possible (for automatic operation, up to four automatic modules are available with max. Configuration so that 4 automatic welding guns and up to a maximum of 4 fully automatic stud-feeding system BZ-V01 can be connected; - Process data acquisition - and evaluation of all electrical and mechanical parameters for each gun position; - USB interface for transmission of process data to an external PC / laptop or similar; *1: Automatic-module required print 11/2016_Rev.0 Subject to change without notice page 1 of 4 BolzenschweiBtechnik bsk + BTV GmbH _ Daimlerstr. 25 _ 74252 Massenbachhausen www.stud-welding.de _ Telefon +49(0)7138 / 81097-0 _ Fax -29 _ [email protected]

Product data sheet Control units DAI-I300S / 2300S Technical specificationsDAI-1300S DAI-2300S Welding area (max. welding diameter) print 11/2016_Rev.0 Subject to change without notice page 2 of 4 BolzenschweiStechnik bsk + BTV GmbH _ Daimlerstr. 25 _ 74252 Massenbachhausen www.stud-welding.de _ Telefon +49(0)7138 / 81097-0 _ Fax -29 _ [email protected]

Product data sheet Digital process control system The optionally available digital process control consists of process data acquisition and process data storage. It documents welding current, welding time and arc voltage. The energy content in joules is calculated and recorded either on the basis of firmly determined firing voltage values or as a result of a measurement-technical detection (eg. at the welding head) and constantly compared with the results from reference welds. In addition to the recording of the electrical parameters, the mechanical parameters for stud-overlap, lift measure,...

Product data sheet Control units DAI-I300S / 2300S Technical data welding-guns As follow all welding guns with and without a position measuring system, which can be used with the DAI-1300 S / DAI-2300S in its performance class. The welding-guns with integrated position measuring system enable simple adjustment and correction of the stud overlap, lift adjustment, depth of immersion and piston speed by simple reading on the inverter. These parameters are immediately displayed when the gun is connected to the inverter without having activated the electrical process control. Together with the optional...