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Control unit CDP-66M / CDP-99M
Control unit CDP-66M / CDP-99M
The CDP-66M and CDP-99M are advanced capacitor discharge machines featuring digital positioning measurement systems for parameters like stud-overlap and piston-speed. They include mechanical process monitoring and can record and display current and welding time. The units are compatible with contact and gap guns, and the CDP-99M also supports automatic welding heads and guns.
Technical Characteristics
- Fast charging cycles with high welding sequences due to electronically controlled inverter charging units.
- High-performance microprocessor for parameter monitoring and control.
- Digital position measuring system for easy adjustment of stud overlap and lift measure.
- Soft start function for gentle capacitor charging.
- STOP function for error message interruption.
- User-friendly HMI with a large graphic display.
- Library function for storing standard and user-defined welding programs.
- Low weight, compact design, and high energy efficiency.
Optional Features
- Multi-station technology for operating up to four welding guns.
- Automatic detection and switching for welding guns in multi-position mode.
- Integrated digital process data system for recording mechanical welding parameters.
- USB interface for data transfer to an external PC.
Technical Data
- Welding range: CDP-66M supports M3-M8 studs, CDP-99M supports M3-M10 studs.
- Welding process: Capacitor discharge / tip ignition.
- Capacity: 66,000 µF for CDP-66M, 99,000 µF for CDP-99M.
- Loading voltage: 50-200V.
- Dimensions: 460mm x 200mm x 265mm.
- Weight: 11.5 kg for CDP-66M, 12 kg for CDP-99M.
Mechanical Process Monitoring
The optional mechanical process monitoring system allows for the measurement, documentation, and evaluation of mechanical parameters such as bolt overlap and piston speed. It also records electrical parameters like welding current and time.
Advantages
- Simplified adjustment and monitoring of lifting measures and stud overlap.
- Eliminates the need for complex manual measurements.
- Real-time display and recording of mechanical and electrical parameters.
Welding Guns
Various hand-welding guns with and without position measuring systems are compatible with the CDP-66M and CDP-99M. Guns with integrated systems allow for easy adjustment of parameters like stud overlap and lift dimension.
Note
For CDP-99M with automatic module, refer to separate data sheets for technical data on automatic welding guns and heads.
Catalog excerpts
Control unit CDP-66M / CDP-99M Application area The new generation of the CDP-66M and CDP-99M capacitor discharge machines has advanced features such as digital positioning measurement system (stud-overlap, lifting dimension, depth of immersion and piston-speed) as well as mechanical process monitoring for monitoring and recording of all mechanical parameters. In addition, current and welding time can be recorded, displayed and monitored after tolerance. Library functions for permanently stored or variably stored welding parameters or optional multi-point operation are only a few features of the comfort control. The operator structure of the CDP-M-series correlate to our inverter family DAI and the DA-800M. The electronically controlled inverter charging unit provides the fastest possible charging times, guaranteeing extremely high welding cycles with a low leakage line and a low weight. The power units can be operated with all contact and gap guns, the CDP - 99M in addition with our automatic welding heads and automatic welding guns. print 11/2017_Rev.1 // Subject to technical changes Seite 1 von 4 BolzenschweiBtechnik bsk + BTV GmbH _ DaimlerstraBe 25 _ D-74252 Massenbachhausen Tel +49(0)7138 / 81097-0 _ Fax -29 _ Email [email protected] _ www.stud-welding.de
Open the catalog to page 1
Control unit CDP-66M / CDP-99M Technical datas control units CDP-66M print 11/2017_Rev.1 // Subject to technical changes Seite 2 von 4 BolzenschweiStechnik bsk + BTV GmbH _ DaimlerstraSe 25 _ D-74252 Massenbachhausen Tel +49(0)7138 / 81097-0 _ Fax -29 _ Email [email protected] _ www.stud-welding.de
Open the catalog to page 2
Product data-sheet Mechanical process monitoring, recording of electrical parameters and distance measuring system The optionally available mechanical process monitoring consists of process data acquisition and process data storage. If welding guns are connected with the measuring system, the mechanical parameters of the bolt overlap, the lifting dimension, the melting rate and the piston speed can be measured, documented and evaluated. The recording of the electrical parameters welding current and welding time is also possible. Left: Without process monitoring system real-time display of the...
Open the catalog to page 3
Control unit CDP-66M / CDP-99M Technical datas usable welding guns At follows a sheet of all hnd-welding guns with and without a position measuring system, which can be used with the CDP-66M / CDP-99M in its performance class. The guns with integrated distance measuring system enable simple adjustment and correction of the stud overlap, lift dimension, immersion and speed by simple reading on the device. These parameters are immediately displayed when the gun is connected, even if the process control is not activated. Together with the optional digital process control system, these datas are...
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