CBN Flex-Hone Tools

CBN Flex-Hone Tools

CBN Flex-Hone Tools

Product catalog summary
Introduction
Brush Research Manufacturing introduces a new line of Flex-Hone tools using Cubic Boron Nitride (CBN) abrasive, designed for finishing hard-to-finish materials like high Nickel alloy steels. CBN offers high hardness and toughness, providing optimal surface finishes without causing thermal distortion.

Specifications
The Flex-Hone tool operates at low pressure and temperature, making it suitable for Nickel alloy steels. It reduces the work-hardened layer from machining, minimizing oxidation and stress-induced cracking. Standard sizes range from 4mm to 20mm, with additional sizes available on special order. Three mesh sizes are offered: 170/200, 800, and 2500.

Applications
The tools are applicable in various industries, including thermal processing, petrochemical, medical, oil & gas, aerospace, and more. They are particularly effective for common Nickel alloys such as MONEL®, INVAR®, INCONEL®, RENE®, INCOLOY®, and HASTELOY®.

Properties of Nickel Alloy Steels
Nickel alloy steels are known for their corrosion resistance, strength, toughness, and stability. They are ideal for high-temperature applications due to their resistance to oxidation and corrosion, low thermal expansion, and creep resistance. However, their high ductility and work hardening can complicate machining, necessitating tools like CBN Flex-Hones to maintain low cutting pressure and temperature.

Conclusion
CBN Flex-Hones provide a solution for finishing Nickel alloy steels, offering a combination of hardness and toughness to achieve superior surface finishes while addressing the challenges posed by the material's machining characteristics.
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Catalog excerpts

CBN Flex-Hone Tools-1

Finish High Nickel Alloy Steels For Hard to Finish Materials BRUSH RESEARCH For difficult to finish materials like high Nickel alloy steels, Brush Research introduces a new line of Flex-Hone tools using Cubic Boron Nitride (CBN) abrasive. CBN combines the highest hardness with excellent toughness to provide the optimum surface finish. e Flex-Hone tool is a low pressure, low temperature finishing tool making it ideal for finishing applications in Nickel alloy steels. e tool reduces the work hardened layer produced by machining operations without imparting thermally induced distortion. e resulting surface is less prone to oxidation and stress induced cracking. Sizes from 4mm to 20mm are standard in three different mesh sizes. Additional diameters and mesh selections are available on spec

 Open the catalog to page 1
CBN Flex-Hone Tools-2

Nickel alloy steels, or Superalloys, offer a combination of excellent corrosion resistance, strength, toughness, metallurgical stability and weldability. They offer outstanding heat and corrosion properties making them an ideal choice for applications requiring chemical resistance and strength at elevated temperatures. The machining characteristics of these materials vary but all have properties in common which affect their machinability. Nickel alloy steels exhibit properties of high ductility and work hardening that produce a gummy machining behavior. Common suggestions include keeping cutting pressure...

 Open the catalog to page 2

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