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- Alicona Focus Variation Magazine, 9th edition
Alicona Focus Variation Magazine, 9th edition
Alicona Focus Variation Magazine, 9th edition
This document is the 9th edition of FOCUSvariation, focusing on Bruker Alicona metrology. It introduces the MetMaX software for the µCMM system, which automates measurement processes, reducing operator dependency.
- MetMaX Software: Automates measurement and evaluation, enhancing accuracy.
- Vertical Focus Probing: Enables optical probing of components laterally.
- Focus-Variation Technology: Bridges dimensional metrology and surface roughness measurement.
Applications across industries include aerospace, automotive, medical technology, and the tool industry, demonstrating the versatility of Bruker Alicona's technologies.
Optical 3D metrology is applied in micro precision manufacturing, additive manufacturing, and injection molding.
Emphasizes accuracy, speed, and automation in smart manufacturing, highlighting the integration of optical and tactile systems.
Bruker Alicona offers advanced solutions enhancing measurement accuracy and efficiency, positioning itself as a leader in optical measurement systems.
Discusses the importance of measurement technology in ensuring dimensional accuracy and quality, outlining requirements for selecting measuring instruments.
Instruments must be accurate, repeatable, and traceable to calibration standards, complying with ISO standards.
Instruments should provide consistent results and be user-friendly.
Systems should offer quick ROI, low maintenance costs, and fast measurement speeds.
Instruments must adapt to various shapes and support integrated production strategies like Industry 4.0.
Integrates measurement technology into production for real-time quality assurance and process adjustments.
Measurement sensors must be integrated into production lines, capable of networking with existing systems.
Bruker Alicona provides solutions for integrating measurement technology into production, supporting Smart Manufacturing.
Involves seamless interaction between administrators and machine operators, intuitive order management, and integration with existing systems.
Provides self-learning algorithms for automatic segmentation and classification of surfaces.
Measurement technology is integrated into manufacturing, part of a networked production chain.
CADCAM connection allows defining measuring points and directions in the CAD file.
Measuring systems can connect to ERP and QM systems, accessing nominal values and tolerances.
Offers high geometrical accuracy and is material-independent, suitable for various surface types.
Simplifies the measurement process, allowing operators to select parameters with a mouse click.
Discusses the capabilities and applications of the µCMM optical micro-coordinate measuring system.
Designed for easy operation, supports networking and machine-to-machine communication.
Can be extended into a "Pick & Place" solution with a collaborative robotic arm.
Used for measuring turbine blades, tool geometries, and ensuring compliance with safety regulations.
Emphasized as a revolutionary approach where measurement results are fed back into production.
Combine optical 3D measurement sensors with collaborative robots for high-resolution measurements.
Highlights the benefits of integrating Alicona's measurement systems into precision manufacturing.
Focus-Variation is a high-resolution 3D surface measurement technique used for quality assurance.
Vertical Focus Probing allows optical measurement of components with vertical surfaces.
Defined by Cg and Cgk values, accuracy derived from systematic and random errors.
Focus-Variation differs from other technologies in its ability to measure 3D surfaces.
Involves decreasing random errors and uncertainty.
Focus-Variation and Vertical Focus Probing provide advanced solutions for 3D surface measurement.
Discusses the automation of measurement tasks using Alicona measurement instruments.
References EN ISO 1101:2017 and other standards related to surface texture and coordinate measuring systems.
Offers automatic measurement and evaluation of surface roughness and GD&T values.
Contributes to the standardization of quality assurance through participation in international committees.
Focuses on standardizing the description and measurement of cutting tools.
Examples of Alicona's application in quality assurance are provided.
Underscores the significance of standards and guidelines in enhancing competitiveness and quality assurance.
Discusses the use of collaborative robots (Cobots) equipped with high-resolution optical 3D sensors for quality assurance.
Cobots combine a 6-axis collaborative robot with an optical 3D measurement sensor.
Primary applications include break edge measurement and defect measurement on large components.
Provide faster, more accurate, and process-capable measurements compared to conventional methods.
MTU Aero Engines utilizes Cobots for automated measurement of edges, radii, and defects.
Cobots represent a significant advancement in automated measurement technology for the aerospace industry.
Discusses the application of Alicona's optical measurement technology in various industrial sectors.
Metallicadour utilizes Alicona's technology to develop an automated manufacturing solution.
Element Six uses Alicona's measurement systems to enhance the performance of PCBN cutting materials.
Vitesco Technologies employs Alicona's 3D measuring systems to monitor laser cleaning processes.
Designed for ease of use, requiring no programming skills for operation.
Highlights the benefits of Alicona's optical measurement technology in improving manufacturing efficiency.
Discusses the advanced measurement technologies used by Kendrion and its partners.
Kendrion manufactures high-pressure control valves, emphasizing dimensional tolerance and contour accuracy.
Details the use of Alicona's InfiniteFocus G5 system for high-precision 3D data collection.
Outlines the application of Alicona's measurement technology across different industries.
Collaborates with European partners to advance new manufacturing technologies.
Emphasizes the role of advanced measurement technologies in reducing production costs and improving manufacturing efficiency.
Discusses the use of advanced 3D metrology systems by Honda and the National University of Malaysia.
Honda has implemented the InfiniteFocus system to measure steep flanks on hypoid gears.
Honda has set a new standard in quantifying waviness on gear flanks.
Recommends using 3D metrology systems for detailed surface analysis.
Honda reports increased efficiency and more meaningful information from measurements.
Significantly enhances measurement accuracy, repeatability, and ease of use.
Discusses advanced measurement technologies and their applications in manufacturing.
IMCO utilizes EdgeMaster systems for verifying cutting edge parameters.
Endorses Bruker Alicona for its fast, simple, and accurate measurement capabilities.
Press-fit components are manufactured using stamping technology.
Uses Alicona's 3D measurement systems for quality assurance.
Integrates machine tools, measuring technology, and robotics in a new production cell.
Highlights the critical role of advanced measurement technologies in improving manufacturing processes.
KLEINER is advancing its production processes by integrating optical measuring technology.
Includes HSC milling machines, a die-sinking EDM machine, and both tactile and optical measuring technologies.
Utilizes Alicona's systems for continuous quality assurance and tool development.
Uses Alicona's systems to optimize stamp and die production.
Alicona's optical measuring technology is essential for enhancing precision, efficiency, and productivity.
Discusses the role of the Advanced Manufacturing Research Centre (AMRC) at the University of Sheffield.
AMRC utilizes Alicona's high-resolution form and roughness measurement systems.
Emphasizes the importance of Alicona systems in assessing tool wear.
Discusses the advantages of optical measurements over traditional CMMs.
Uhlmann uses Alicona systems to ensure product safety and quality.
Testimonials from various industry experts on the benefits of Alicona systems.
Provides detailed technical specifications and features of Bruker Alicona's measurement systems.
Highlighted as the most accurate purely optical micro-coordinate measuring system.
Non-contact, optical, three-dimensional based on Focus-Variation.
A versatile optical 3D measurement system that verifies dimensional accuracy.
A cost-efficient optical 3D measurement solution.
Allows for 3D measurements from multiple perspectives.
Combines a collaborative 6-axis robot with an optical 3D measurement sensor.
Provides comprehensive technical details and specifications for Bruker Alicona's advanced measurement systems.
Provides detailed specifications and features of various measurement systems developed by Bruker Alicona.
A collaborative robot designed for measuring micro-structured surfaces.
Used for high-resolution optical 3D measurement of large and heavy components.
A robust optical 3D measurement instrument for automated form and roughness measurement.
A mobile optical 3D measurement system for quality assurance.
A handheld 3D roughness measurement system.
An optical 3D measurement device for automatic cutting edge measurement.
An advanced version of EdgeMaster for fully automated cutting edge measurement.
Provides detailed technical specifications and features of Alicona's optical measurement systems.
Objective magnification ranges from 2x to 50x with varying minimum measurable radii.
Includes Alicona Calibration Tool, Verification Tool, Edge Calibration Tool, CMM Calibration Tool, and Roughness Tool.
Used in various applications, including regrinding centers.
Alicona's measurement systems offer advanced optical metrology solutions.
Catalog excerpts
How do you automate? What tools do we offer for networked manufacturing µCMM and the new software MetMaX Not only in aviation: What makes Cobots a winner Vertical Focus Probing Lateral probing also works optically
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Bruker alicona Bruker alicona
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DI Christian Janko General Manager New perspectives New perspectives open up new possibilities. In this 9th issue of FOCUSvariation, the magazine about Bruker Alicona metrology, we introduce you to the new perspectives we can open in metrology. For the first time with this issue we present the new MetMaX operating software of our optical micro coordinate measuring system µCMM. MetMaX will open a new perspective to the current understanding that measurement accuracy depends on the choice of the right measurement strategy by an experienced operator. With MetMaX, the measurement and evaluation of...
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Table of Contents EDITION 9 10 - 13 At a glance: Key markets and applications 16 - 33 16 - 17 Requirements that production metrology has to meet 18 - 19 From production measurement technology to Smart Manufacturing 38 - 39 Closed Loop Manufacturing –EDM machine with integrated optical 3D measurement sensor repeatable and automated edge measurement 50 - 55 Aviation: Non-contact measurement of critical turbine engine components 20 - 23 Automation options for networked Measuring systems 26 - 33 Optical coordinate machine µCMM 30 - 31 New operating software MetMaX – 60 - 63 Features and benefits...
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Measuring systems, technical specifications and accessoires 128 - 129 µCMM 130 - 131 InfiniteFocus 132 - 133 InfiniteFocusSL and surface roughness measurement We are a global provider of optical, industrial measurement technology for quality assurance of complex components of different shapes, sizes and materials. Our non-contact measuring systems are used in all areas of precision manufacturing. Our core competence is the measurement of dimension, position, shape and roughness in the fields of production measurement technology and automation, prototype development as Optical dimensional metrology...
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Key markets and applications Additive Manufacturing Tool Industry Micro Precision Manufacturing Medical Technology and Pharmaceutics Injection Molding Automotive Industry Aerospace The application areas of Bruker Alicona optical 3D metrology are manifold. Users benefit Additive Manufacturing Tool Industry Micro Precision Manufacturing » Optimization of 3D printing process » Verification of cutting edge preparation » Automatic measurement of micro gears; includes area based » Quality assurance of additive manufactured parts » Definition of correct machining parameters such as feed rate » Surface...
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Key markets and applications Medical Technology and Pharmaceutics Injection Molding Automotive Industry » High resolution measurement of dental implants’roughness, » Optimized mold making through electrode savings of more than 10% » 3D measurement of fuel injection nozzles, measurement of valves, » Automated measurement of cooling holes, edge measurement of turbine blades, verification of edge preparation at the blade root and air foil, roughness measurement for optimization of coating processes including those on thread roots » Quality assurance of orthodontic brackets » Complete form measurement...
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Production measurement technology requires highly accurate and fast measurements, easy handling, high cost-efficiency with fast ROI and production suitability including measurement automation. Modern production measurement systems are also ready for networked, smart manufacturing. Bruker alicona | From production measurement to smart manufacturing From production measurement to smart manufacturing I Bruker alicona
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Requirements that production measurement technology has to meet Modern measuring instruments ensure quality, reduce setup times, and increase process reliability The purpose of production measurement technology is to ensure component and process quality. The measuring instruments used for this purpose must fulfill a range of requirements to facilitate efficient production without rejects. If modern production facilities also aim for integrated production strategies according to Industry 4.0, they already lay the foundation for self-controlling production through their choice of measuring equipment....
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From production measurement technology to SmartManufacturing When 3D measurement becomes the smart eye for production Measurement instruments, production systems and machine tools are linked in a way that the first part is produced already as a good part. Production measurement systems must meet a number of requirements in order to be part of networked, digitized production. Alicona is ready. On many production lines, the use of measurement technology for quality assurance is still realized off-line. Inspection equipment is often located at the end of a production chain and the quality of a component...
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How do you automate? Our automation options for networked manufacturing and digitization Automation is more than the automatic measurement of roughness and With the trend to increasingly implement quality assurance and thus measurement technology as an integral part of production, the requirements for measurement systems have also changed. Measuring systems must be fully automatable so that they can be operated at any time by any user. In addition, complex components with tight tolerances require measuring systems that deliver robust, traceable Automatic measurement of dimension, position, shape...
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Machine to machine communication Digital measurement planning Modern production facilities which are based on connected, networking machines and measuring technology usu- A CADCAM connection enables the definition of measuring points, ally target adaptive production planning measuring directions etc. already in the CAD file of the reference part. and self-optimized production. This re- Tilting angles, travel ranges in XYZ as well as rotation angles are auto- quires measurement technology to be matically calculated and synchronized. A simulation provides a preview integrated directly into manufacturing...
Open the catalog to page 12All Bruker Alicona catalogs and technical brochures
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EdgeMasterX2 Pages
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- High-precision measurement system
- Measuring system for industrial applications
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