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Condition Monitoring for Wind Turbines

Condition Monitoring for Wind Turbines

Condition Monitoring for Wind Turbines

Product catalog summary
Introduction
The document discusses a Remote Condition Monitoring Program for Wind Turbines by Brüel & Kjær Vibro, emphasizing the importance of a proactive monitoring strategy to enhance operation and maintenance efficiency. This approach helps prevent catastrophic failures, prioritize inspections, and optimize maintenance schedules and costs.

Specifications and Requirements
Wind turbines require specialized monitoring systems due to their unique operational conditions, such as variable operating conditions, non-rigid foundations, and complex gearboxes. A centralized condition monitoring center is recommended to manage geographically dispersed wind parks efficiently.

Brüel & Kjær Vibro's Solution
The company offers a dedicated monitoring system and a unique service program that integrates information flow between the Condition Monitoring Centre and operator service departments. With over 50 years of experience, they provide independent and strategic monitoring solutions focused on wind turbines.

Value Proposition
Remote service locations can be costly, and downtime is expensive. The program aims to transform large data volumes into actionable information, ensuring efficient condition monitoring.

Program Components
The program includes local data acquisition units, alarm management, and reporting actionable information to customer service groups. It is designed to detect and diagnose faults early, including those in bearings, couplings, shafts, gearboxes, and support structures.

Alarm Management
An intelligent alarm management system filters irrelevant alarms and consolidates multiple alarms for the same fault into a single alert. Analysts at the Condition Monitoring Centre evaluate every alarm.

Hardware and Reporting
Data acquisition units installed in the turbine nacelle send vibration measurements for fault detection. The alarm management system uses a severity assessment concept to plan service accurately, with severity classes related to estimated lead-time.

Project Management
The project implementation is structured and transparent, with no hidden engineering costs. After order confirmation, hardware is installed, alarm limits are fine-tuned, and monitoring begins without requiring IT maintenance from the customer.

Customer Access and Reporting
Customers can access recorded data and status information via a secure website. The current alarm status and severity are displayed, allowing customers to perform their own diagnoses using the same software as the Condition Monitoring Centre.

Contact Information
Brüel & Kjær Vibro provides contact details for their offices in Denmark and Germany for further inquiries.
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Catalog excerpts

Condition Monitoring for Wind Turbines-1

BriicI & Kjicr Vibra leliver lead-time aintenance! Remote Condition Monitoring Program for Wind Turbines

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Condition Monitoring for Wind Turbines-2

Value A pro-active wind turbine condition monitoring strategy offers clear ad-vantages to your operation & maintenance program. It allows you to make service interventions in order to avert catastrophic failure, perform inspecͭtions that are prioritized and properly focused, and optimize maintenance scheduling and costs. When properly implemented, condition monitoring systems and services can significant-ly increase uptime, improve reliability and even extend the lifetime of the wind turbines. Can any condition monitoring system be used for wind turbines? No! The monitoring requirements for a...

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Condition Monitoring for Wind Turbines-3

Concept Successful condition monitoring is not only a matter of having reliable hardware and software; it is equally important to have an efficient organisation with the capability and capac-ity to transform the large amount of data into actionable information. The primary elements in our remote monitoring and diagnosis program (which is Germanischer Lloyd ap-proved) includes: ͕ Local data acquisition units Alarm management and review of all alarms by analysts in the Conխdition Monitoring Centre Reporting actionable information to customer service groups Fault dթtection and diagnosis Our monitoring...

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Condition Monitoring for Wind Turbines-4

Concept ...continued Program Effective alarm management and lead-time prediction The alarm management system employs a severity assessment concept for more accurately planning service. The severity of every detected fault is related to the vibration amplitude, rate of progression, type of fault and the type of machine component. A number of severity classes have been defined, each related to an estimated lead-time. This information is passed on to the cus-tomer together with a diagnostic evaluation of the alarm. The Br͹el & Kjr Vibro condition monitoring solution is an all inclusive program of...

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Condition Monitoring for Wind Turbines-5

Reporting All monitoring, diagnoses, reporting and action calls are done by ISO 18436-2 cat. II and III approved analysts. Each alarm report includes detailed information on the observaͭtions, interpretation and the recom-mended action. alarms displayed have been evalu-ated by analysts. The WTG diagnosis program allows customers to see and analyze the data. It is based on the same software used in the Condition Monitoring Centre. Here you can download data and perform your own diagnoses. Project Management The project implementation is well structured and defined, without hid-den engineering...

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Condition Monitoring for Wind Turbines-6

13 O m J3 O o GO O m Brel & Kjr Vibro A/S Skodsborgvej 307 B 2850 N霜rum Denmark Tel.: +45 77 41 25 00 Fax: +45 45 80 29 37 E-mail: [email protected] www.bkvibro.com Brel & Kjr Vibro GmbH Leydheckerstrasse 10 64293 Darmstadt Germany Tel.: +49 (0) 6151 428 1100 Fax: +49 6151 428 1200 EOmail: [email protected] www.bkvibro.de

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.