User’s Manual ACS150 Drives (0.37…4 kW, 0.5…5 HP)

ACS150 Drives 0.37…4 kW 0.5…5 HP User’s Manual

Update Notice The notice concerns ACS150 User’s Manual Valid: for ACS150 Rev C drives until the release of Rev B of the manual. You can check the revision of the drive on the type designation label attached to it (letter R on the example label below). Contents: New +10 V output. Diagrams on pages 14 and 32 (EN) changed. NEW +10 V output I/O terminals (EN page 32) The figure below shows the I/O connectors. I X1A: SCR X1B: (RO)COM AI(1) (RO)NC GND (RO)NO +10 V +24 V ND DCOM DI1 DI2 DI3 DI4 DI5 digital or frequency input Update Notice

Overview: Connections and switch (EN page 14) The diagram shows the connections and switch of the ACS150. grounding screw grounding screw Analog input" Five digital inputs' frequency input -[FlashDrop connection Relay output line resistor Update Notice

Safety What this chapter contains The chapter contains the safety instructions which you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, motor or driven equipment. Read the safety instructions before you work on the drive. Use of warning symbols There are two types of safety warnings throughout this manual: Danger; electricity warns of high voltage which can cause physical injury and/or damage to the equipment. General danger warns about conditions, other than those caused by electricity, which...

WARNING! Ignoring the following instructions can cause physical injury or death, or damage to the equipment. • The drive is not field repairable. Never attempt to repair a malfunctioning drive; contact your local ABB representative or Authorized Service Center for replacement. • Make sure that dust from drilling does not enter the drive during the installation. Electrically conductive dust inside the drive may cause damage or lead to malfunction. • Ensure sufficient cooling. Operation and start-up These warnings are intended for all who plan the operation, start up or operate the drive. WARNING!...

Safety What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use of warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation and start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table of contents About the manual What...

Electrical installation What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation checklist Checklist . . . . ....

10 START/STOP/DIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 REFERENCE SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CONSTANT SPEEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 RELAY OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . ....

Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials . . . . . . . . . . ....

About the manual What this chapter contains The chapter describes the intended audience, compatibility and contents of this manual. It contains a flowchart of steps for checking the delivery and installing and commissioning the drive. The flowchart refers to chapters/sections in this manual. Compatibility The manual is compatible with the ACS150 drive firmware version 1.30b or later. See parameter 3301 FW VERSION. Intended audience This manual is intended for persons who plan the installation, install, commission, use and service the drive. Read the manual before working on the drive. The reader...

Installation and commissioning flowchart Task Identify the frame size of your drive: R0…R2. Technical data: Ratings on page 109 Plan the installation: select the cables, etc. Planning electrical installation on page 21 Check the ambient conditions, ratings and required cooling air flow. Technical data on page 109 Unpack and check the drive. Mechanical installation: Unpacking the drive on page 17 If the drive will be connected to an IT (ungrounded) or Hardware description: Type code on page 15 corner grounded system, check that the internal EMC Electrical installation: Connecting the power filter...

Hardware description What this chapter contains The chapter describes the construction and type code information in short. Overview The ACS150 is a wall or cabinet mountable drive for controlling AC motors. The construction of frame sizes R0…R2 varies to some extent. 1 2 3 1 Cooling outlet through top cover 6 EMC filter grounding screw (EMC) 3 Integrated Control Panel 7 Varistor grounding screw (VAR) 8 I/O connections 9 Input power connection (U1, V1, W1), brake resistor connection (BRK+, BRK-) and motor connection (U2, V2, W2) 10 I/O clamping plate 11 Clamping plate 12 Clamps Hardware description...