RTU870

RTU870
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RTU870

Product catalog summary
Introduction
The RTU870 is a compact utility outstation designed for industrial environments, featuring various integrated input/output configurations. It is housed in a 162 mm wide module suitable for DIN-rail mounting, conforming to DIN 43880 standards for easy installation. The RTU870 supports multiple power supply options, including a battery monitor for uninterrupted operation during power outages. Communication is primarily through the EN/IEC60870-5-101 protocol via an RS232 interface, with modem dial-up capabilities. Programming is done using the EN/IEC1131-3 IL language through a PC with IOTOOL870 software.
Versions/Ordering Codes
The RTU870 is available in several configurations, each with different input/output options, communication interfaces, power supply options, and analogue input ranges. These configurations are identified by specific ordering codes, allowing customization based on application needs.
Technical Description
Input/Output: The RTU870 can accommodate up to 32 I/O terminals, with options for digital inputs/outputs and analogue inputs. All digital I/Os are opto-coupled, and analogue inputs are galvanically isolated.
Wiring Diagram: Detailed wiring diagrams are provided for various configurations, illustrating connections for external supplies and I/O terminals.
I/O Expansion: Expansion modules can be added to increase I/O capacity, with limitations based on current consumption and EN/IEC-60870 settings. The total I/O capacity is capped at 104 analogue or 496 digital I/Os.
Local Control: The RTU870 supports IEC 1131-3 (B-CON) programming for local control, with tools for editing, compiling, and downloading application programs.
Indicators: Status indicators provide information on I/O operation, system errors, and power status, with specific indicators for mains and battery conditions.
EN/IEC60870-5-101 Protocol
The RTU870 implements the EN/IEC60870-5-101 protocol for communication, detailing the communication sequence, process/system information, and data transmission methods.
Technical Data
Comprehensive technical data is provided, covering interface specifications, power supply options, digital and analogue I/O characteristics, relay outputs, and environmental considerations such as EMC and climatic conditions.
Dial-Up Communication Procedure: The document outlines the dial-up communication procedure for the EN/IEC 60870-5-101 protocol. The Control Station (CS) treats the dial-up line as a transparent line, maintaining the link-layer state from the last successful communication. The CS is responsible for initiating correct communication and handling modem requirements, such as supporting even parity and implementing long timeout delays for GSM communication.
Power Consumption and Battery Guidelines: Power consumption of the RTU870 is dependent on the number of I/O connections. The document provides typical consumption figures for various RTU870 versions at 12V. It also details the charging and backup time for different battery sizes and load levels, emphasizing the need for conservative estimates due to potential performance degradation with temperature and age.
Counter Input Configuration: The RTU870 provides two 32-bit counters for S0 input, which are battery-backed. These counters can be configured for periodic or accumulated values, with a selectable period range from 1 to 240 minutes. The document notes limitations on count frequency under heavy CPU load.
Analogue Input Settings: Analogue inputs can be configured in two ranges: 0-20mA and 4-20mA. The document specifies overflow and underflow detection values and highlights power error warnings and status reports.
IEC60870-5-101 Protocol Implementation: The RTU870 implements the IEC60870-5-101 slave protocol via a main serial interface port. The slave driver handles requests from the master, with much of the protocol responsibility falling on the B-CON application. The document details the configuration of serial ports and the implementation of the slave driver, including communication sequences and supported function codes.
Data Transmission and Queue Management: The document describes the process and system information mapping into BM registers for control direction and the use of transmission queues for monitor direction. It explains the priority of cyclic buffers over FIFO queues and the role of the B-CON application in managing data transmission.
Overview: The document provides technical specifications and configuration details for the RTU870, a compact utility outstation functioning as an EN/IEC60870-5-101 slave. It includes information on firmware, registers, I/O and control, technical data, power supply, analog and digital inputs/outputs, relay outputs, and configuration settings.
Firmware and Registers: The firmware automatically adds a three-octet binary time tag for each information object address. BM registers are used by the B-CON application program to control the IEC60870-5-101 slave driver, with specific registers designated for command, communication state, and transmission queues.
I/O and Control: The RTU870 supports IEC 1131-3 (B-CON) with a program memory of 23 Kbytes and a typical maximum program size of 1500 instruction lines. It features a real-time clock with automatic leap year correction and a backup battery with a minimum two-year lifespan.
Technical Data: The RTU870 includes a serial interface with RS232C signal levels, configurable baud rates, and Modbus slave protocol. It supports various power supply versions with specific voltage ranges and isolation levels. The analog input section features multiplexed channels with differential input configurations and specific measuring ranges.
Analog and Digital Inputs/Outputs: The RTU870 provides analog inputs with a resolution of 12 bits and specific input impedance values. It also includes digital inputs and outputs with defined voltage levels, current specifications, and isolation standards.
Relay Outputs: The device offers 12 potential-free SPST-N/O contacts with specified voltage and current ratings, output delays, and lifetime expectations. It includes options for battery backup with specific charging and monitoring parameters.
Configuration: The RTU870 Configuration program allows for the setup of hardware and protocol-specific parameters. It includes fields for configuring the IEC870-5-101 slave port driver, such as baud rate, response delay, retry count, and modem initialization settings.
Notes: The document includes various notes and remarks on scan intervals, micro-controller capacity, and other technical considerations.
Specifications and Performance:
The RTU8's performance is influenced by CPU load, affecting scan time and logging capabilities. A large application with maximum I/O cannot scan at minimum intervals while logging all process values.

Power Supply and Battery Management:
The mains indicator activates when voltage is sufficient. The charger has a higher open circuit voltage than the battery, requiring disconnection to detect a missing battery. Battery checks occur every 24 hours and every 10 seconds if low voltage is detected. Battery capacity should match consumption and backup needs, considering degradation factors. The power supply acts as a constant current source until the battery is charged, with a nominal capacity of 1.1A. The 12V output voltage varies based on power source, and excessive current draws from the battery. Thermal protection reduces output current at high temperatures.

Configuration and Addressing:
Setup is configured via IO Explorer. The station address is determined by switch settings and logical address in FLASH.

Isolation and Input Specifications:
Sections A, B, C, and D are isolated, as are individual analogue inputs. Voltage between common terminals must not exceed ±80V. Positive polarity is required at inputs, and exceeding maximum values can cause damage. An external resistor is needed for ~0-20mA input, and only one analogue input channel is active at a time.

Signal and Noise Considerations:
Shielded cables or twisted pairs may be necessary depending on noise levels. The shield should connect to the common terminal.

Current Consumption and Protection:
Current consumption increases as battery voltage decreases, potentially up to 20%. Registers BM 0-511 clear at start-up, while BM 512-2047 are battery-backed. The 12V external supply is not isolated, so an external source is recommended if influenced by electrical noise. Total current from the 12V rail must not exceed maximum output. External output is short circuit and overload protected, with de-rating at high temperatures.
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Catalog excerpts

RTU870-1

Compact utility outstation / EN/IEC60870-5-101 slave The RTU870 is aserie of compact outstations with different integrated input/output configurations designed foruse in the industrial environ- The units are designed in a very compact 162 mm wide module for DIN- rail mounting (35 mm symmetrical). Dimensionsconform to DIN 43880 (used for circuit breakers) thus insuring easy installation in standard installation panels and boxes widely available in the electrical industry. The RTU870 are delivered with a range of different power supply options including charger options (with a battery monitor) for an external lead acid battery, enabling the RTU to operate regardless of interruptions in the mains supply. The RTU870 hasanumberof integral inputs and outputs and further l/O's can optionally be added via an expansion bus. The main communication is done through the EN/IEC60870-5-101 protocol. Communication interface is RS232. The RTU870 do in general support modem dial-up features. The unit can be programmed to perform simple control sequences using an EN/IEC1131-3 IL (PLC) programming language. Program- ming and setup is achieved by using a standard PC connected to the programmer port, with the IOTOOL870 software package installed. The ModbusRTU protocol is used on the programming port COM2. VERSIONS/ORDERING CODES 8 digital input/8 digital output 16 digital input/16 digital output 8 digital input/4 analog input 24 digital input/12 relay output Power supply Battery 12V PS/Solar panel cont. 40 Analogue input range Digital input range (digital types only) Dl on modules with Al is always 10-30VDC uni-polar unless other is Mains supply

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RTU870-2

Compact utility outstation / EN/IEC60870-5-101 slave RTU870

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RTU870-3

Compact utility outstation / EN/IEC60870-5-101 slave RTU870 TECHNICAL DESCRIPTION Input/output The RTU870 basic I/O fit can include up to 32 input/output terminals. I/O options available: Version UCR- 8DIO 16DIO 32DI Digital inputs 8 16 32 (10-30V DC) Digital outputs 8 16 0 (PNP o. c.) Analogue inputs 0 0 0 (0-10V/4-20mA) Relay outputs (NO) All digital I/O´s are equipped with opto-couplers. The analogue inputs have galvanic isolation between the individual channels. Solid state relays are used for multiplexing the analogue inputs. Spare terminals Spare terminals Loop supply (optional) NOTE See...

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RTU870-4

Compact utility outstation / EN/IEC60870-5-101 slave RTU870 I/O expansion The basic I/O fit of the RTU can be expanded by attaching BC expansion modules. Standard 108mm wide. RTU with expansion modules B-CON programme development Expansion modules are available with the following I/O configuration: 8-32 10-30V inputs 8-32 10-30 V PNP (or NPN) open collector outputs 8 230V inputs / 8 230V outputs (potential free relay) 4-8 analogue inputs (0-10V, 4-20mA, etc.) 8 Thermo coupled inputs (J, K, R, S, T type) 8 Pt-100, Pt-500 or Pt-1000 RTD inputs 4 analogue outputs (0-10V, 4-20mA, etc.) The number...

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RTU870-5

Compact utility outstation / EN/IEC60870-5-101 slave RTU870 RTU firmware block diagram Analogue output (AO): Output (word): wo2000, wo2002……., wo2014, wo2016……… wo2000 sets the first analogue output (channel 0). wo2014 sets the analogue output channel 3 at the second AO module. IEC870-5-101 Interface class 1 data, class 2 data IEC1131-3 Programming I/O transfer, addressing IEC870 Configuration/Program Interface (Modbus) Internal I/O addressing (B-CON) The address of the I/O in the RTU has the same structure as other Series 2000/4000 products. The I/O´s are separated into 4 data types; digital...

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RTU870-6

Compact utility outstation / EN/IEC60870-5-101 slave RTU870 B-CON address

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RTU870-7

Compact utility outstation / EN/IEC60870-5-101 slave RTU870 COM1 as RS485 The RS485 port (9 pole sub-D) is equipped with Data and RTS signals (data +/- and RTS +/-). The RS485 interface is isolated with optocouplers to avoid noise and ground level differences when using long communication lines. RTS Trailing The RTS Trailing define the delay time from the last character is transmitted to RTS is deactivated. The RTS Trailing value is configurable in the range 0..50 of 10 ms units. Ie. up to 500 ms. NOTE: When using RS485 the Modem mode of the RTU870 cannot be used. That means also the dial out...

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RTU870-8

Compact utility outstation / EN/IEC60870-5-101 slave RTU870 CS is responsible for hanging up the link. This has to be regarded in particular, if there are messages from sub-RTUs that have to be transmitted. Messages from sub-RTUs can be transmitted with delay. The transmission time for a message from the last connected sub-RTU to the router RTU has to be taken into consideration by the CS before abort a dial up connection. This is for the RTU870 only relevant regarding the settings for “Inactivity timer”. The RTU870 hang up itself if “Inactivity hang up delay” time is over. CS calls RTU870 If...

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RTU870-9

Compact utility outstation / EN/IEC60870-5-101 slave RTU870 Typical charge / discharge cycle (type 60) Total load (mA / 12V) Battery (A hours) Backup time (hours)* Recharge time (hours)* Power error warnings / status reports Power and battery errors are reported as single point informations. Refer to the interoperability document for address details. Power consumption Power consumption is directly related to the number of I/O´s connected to the RTU870. Below are examples for the standard RTU870 versions as stand alone units. All figures are typical consumption at 12V. The additional current for...

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RTU870-10

Compact utility outstation / EN/IEC60870-5-101 slave RTU870 IEC870-5-101 General The main serial interface port is, via a modem or direct used to provide an IEC60870-5-101 slave protocol functionality. The slave driver handles the reception of the requests from the master. When a error free request is received the slave driver will signal the B-CON application which is supposed to act on the request and send a response back to the master. This means that much of the IEC870-5-101 protocol is the responsibility of the B-CON application, which is free to define which requests it will support and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.