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Stator Tester BST-FA

Stator Tester BST-FA

Stator Tester BST-FA

Product catalog summary
Overview: The document describes the BST-FA, a fully-automatic stator tester designed for rapid magnetic measurements in electric vehicle (EV) motor production. It integrates seamlessly with industrial and collaborative robots, ensuring a 100% quality check of stators by sorting out defective units and measuring power loss and permeability.
Key Features:
  • Fast measurement cycles facilitated by a rotating table, enhancing time efficiency for multiple stator testing.
  • Optical sensors detect stators in loading and measurement positions, while a split-coil system with copper pins and sockets optimizes measurements across a broad frequency range.
  • Integrated air-flux compensation allows testing of various stator sizes, adhering to international standard IEC 60404-6.
  • Results include specific power loss, polarization, magnetic field strength, permeability, and more.
  • Mobility is ensured by caster wheels, and the system is compatible with the MPG200 measurement unit.
Measurement Results:
  • Polarization J [T]
  • Magnetic Field Strength H [A/m]
  • Specific Power Loss Ps (W/kg)
  • Coercivity Hc [A/m]
  • Remanence Jr [T]
  • Relative permeability µr
  • JH loops and magnetization curves
Operating Principle: The BST-FA system automates stator testing in electric motor production. A robotic arm places the stator core on the table, detected by optical sensors. The table rotates to the measurement position, where a pneumatic actuator closes the split coil to initiate testing. The system allows continuous operation, monitored by the MPG200 communicating with a PLC controller.
Technical Specifications:
  • Minimum ID of measured stator: 95mm
  • Maximum OD of measured stator: 300mm
  • Maximum height of measured stator: 280mm
  • Maximum weight of measured stator: 40kg
  • Magnetization options include sinusoidal polarization and arbitrary waveforms.
  • Magnetic field strength H up to 5,000 A/m, polarization J up to 2.3T, frequency range AC 3Hz – 20kHz, maximum current 52A, and maximum voltage 100V.
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Catalog excerpts

Stator Tester BST-FA-1

Measurement results Polarization J [T] Magnetic Field Strength H [A/m] Specific Power Loss Ps (W/kg) Coercivity Hc [A/m] Remanence Jr [T] Relative permeability pr JH loops JH magnetization curves — Fully-automatic stator tester with open-close split-coil for fast magnetic measurements within seconds — Easy to integrate with industrial and collaborating robots — 100% quality check of stators for EV-motors — Sorting out of bad stators — Measurement of power loss and permeability — Short measurement cycles — Comprehensive software for defining measurement sequence and analysis of results — Rotating table enabling increased time efficiency of multiple stator testing — Optical sensors for detection of stators in loading and measurement positions — Split-coil comprising electrical circuits of the primary and secondary windings connected using copper pins and sockets — Split-coil pins configured in various combinations of primary/secondary turns for optimized measurements within broad frequency range — Integrated air-flux compensation allows testing of wide range of stator sizes — Measurements performed in accordance with international standard IEC 60404-6 — Results include absolute magnetic properties such as specific power loss, polarization, magnetic field strength, permeability, etc. — Caster wheels provide full mobility — Compatible with MPG200 measurement unit

 Open the catalog to page 1
Stator Tester BST-FA-2

Operating principle The BST-FA system allows fast fully-automated testing of stators in production of electric motors. It is easy to integrate with industrial and collaborative robots, as well as directly in the manufacturing lines. The stator core is placed by the robotic arm in the loading position of the table. The presence of stator is detected by the optical sensors and table rotates to bring the stator into measurement position. When the measured position is reached the pneumatic actuator closes the split coil and testing is initialized. During testing the robotic arm loads the next stator...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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