CarboCheck

CarboCheck

Product catalog summary
Background
CarboCheck is a leading CO2 monitor and control system that utilizes the saturation pressure/temperature technique for precise, non-sampling CO2 measurement. It can function independently or integrate with control systems, comprising an analyser/control unit, CO2 sensor assembly, resistance thermometer, and vacuum exhauster.
Principle of Operation
The CarboCheck sensor uses a silicone rubber membrane to allow dissolved CO2 to permeate into a sealed, evacuated chamber. The partial pressure is measured, and CO2 content is displayed. A vacuum exhauster ensures continuous, accurate measurement. The system can integrate with carbonation systems for comprehensive CO2 management.
Features
  • Accuracy of +/- 0.02 vol/vol (+/- 0.04 g/l)
  • No sampling or product by-pass lines
  • Hygienic fitting, cleanable in place
  • Low maintenance
  • Single/dual channel controller or up to 4 channel monitor
  • Compensation for O2 and N2 effects
  • Discrete calibration for different products
  • Remote start/stop control
Benefits
  • Accurate CO2 level monitoring and control in beverages
  • Improved carbonation accuracy
  • Efficient process control
  • Reduction in re-work
Typical Applications
  • Beer carbonation ex-filter
  • Mineral waters carbonation
  • Sparkling wines carbonation
  • In-line CO2 monitoring in breweries and soft drink packaging
  • Carbonation of pre-mixed drinks
Analyser/Control Unit
Housed in an IP65 (NEMA 4) enclosure, it can monitor up to four process streams with high/low alarms and outputs for recorders, PLCs, or supervisory systems. It provides analogue outputs for CO2 temperature and pressure, digital outputs for alarms, and RS422 serial communication.
CO2 Sensor
Fits in a standard 3” ISS T-piece or Varivent type body, made from food-grade 316 stainless steel and silicone rubber, resistant to CIP solutions.
Vacuum Exhauster
Housed in a separate IP65 (NEMA 4) enclosure, it evacuates the CO2 sensor chamber at start-up and refreshes it regularly to maintain accuracy.
See more

Catalog excerpts

CarboCheck-1

Excellence the World can Measure Non-sampling, in-line CO2 measurement Background As the world’s leading CO2 monitor and control system, CarboCheck uses the well-known saturation pressure / temperature technique for accurate, non-sampling measurement. CarboCheck can be used as a stand-alone or configured to work with a control system. The measuring system compromises the analyser / control unit, CO 2 sensor assembly, resistance thermometer and vacuum exhauster. Principle of Operation The CarboCheck sensor features a silicone rubber membrane, through which the dissolved CO 2 permeates into a sealed, evacuated chamber. The partial pressure of the gas is then measured and CO2 content is displayed on the control unit. This system incorporates a vacuum exhauster to regularly evacuate the sensor, providing continual, accurate measurement of dissolved CO2. The analyser / control unit can be linked to a carbonation system to enable fully integrated CO2 measurement, injection and control. Accurate to +/- 0.02 vol/vol (+/- 0.04 g/l) No sampling or products by-pass lines Hygienic fitting, can be cleaned in place Low maintenance requirement Available as single / dual channel controller or up to 4 channel monitor  Measurement and compensation for the effect of O2 and N2  Discrete calibration for different products  Remote start / stop control Benefits:  Accurate monitoring and control of dissolved CO2 levels in carbonated beverages  Improved “right first time” carbonation figures in-line or in tank  More efficient process control  Reduction in re-work Beer carbonation ex-filter Mineral waters carbonation Sparkling wines carbonation In-line CO2 monitoring on brewery and soft drinks packaging lines  Carbonation of pre-mixed drinks Analyser / Control Unit Supplied in an IP65 (NEMA 4) enclosure for panel or wall mounting, the control unit can monitor up to four process streams. High and low alarms are available for each channel, as are outputs for recorders, PLCs or supervisory systems. The analyser / control unit also provides:  Analogue outputs of CO2 temperature and pressure  Analogue input for remote set-point  Digital outputs for high and low level alarms  Digital inputs for remote start, no flow  RS422 serial communication link The CO2 sensor This is designed to fit in the shortened leg of a standard 3” ISS T-piece or Varivent type body. The materials contacting the liquid are food quality 316 stainless steel and silicone rubber cured to 250OC, impervious to all known CIP solutions. The Vacuum Exhauster Vacuum exhauster is housed in a separate IP65 (NEMA 4) poly-carbonate (or optional stainless steel) enclosure. The function of the unit is to evacuate the sealed chamber of the CO2 sensor at start-up to remove all gases. The cell is refreshed regularly (at a user defined interval) to maintain the accuracy of the reading. Rototherm Canongate Technology, Edinburgh, Scotland T: +44 (0) 131 448 0786 E: sales@canonga

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