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COOLANT PUMPS MAIN CATALOGUE 2021

COOLANT PUMPS MAIN CATALOGUE 2021
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COOLANT PUMPS MAIN CATALOGUE 2021

Product catalog summary
Overview
The document is a comprehensive catalogue for Brinkmann Pumps' coolant pumps, emphasizing the integration of Industry 4.0 technologies through bplogic for intelligent pump control. It highlights the adaptability of bplogic to various system environments and features such as connectivity, monitoring, and predictive maintenance.
Device Features
The catalogue details various pump types, including immersion pumps, suction immersion pumps, horizontal end-suction pumps, and cutter pumps. Each type is designed for specific applications, handling different coolants, oils, and industrial fluids with varying capacities and pressure ranges.
Technical Information
  • Electrical Features: Motors comply with EN 60034-1, with specified protective systems and insulation classes. Voltage and frequency tolerances, motor starting methods, and switching frequencies are detailed.
  • Non-European Regulations: Brinkmann motors have UL and CSA approvals for the USA and Canada, with options for NEMA Premium Efficiency and China Energy Label compliance.
  • Control/Regulation: Pumps with integrated frequency converters allow for performance curve regulation, optimizing pump operation for specific applications.
Recommendations for Choosing Coolant Pumps
Guidance is provided on selecting the appropriate pump based on application, medium, pollution level, and air entrainment. A detailed table matches pump series to specific industrial processes and fluid types.
Hydraulic Modular System
Brinkmann's modular design system allows customization of pump hydraulics to suit various applications, ensuring compatibility with different materials and system configurations.
Pump Regulation and Control
Pumps with integrated frequency converters are preprogrammed by the manufacturer. Regulation involves continuously measuring a physical value, such as pressure, and comparing it with a set value. A PI controller adjusts the system to maintain the desired state, allowing constant pressure regardless of flow quantities.
Technical Specifications
The frequency converter FKO ranges from 1.5 to 22 kW, with a rated voltage of 3 AC 380 V to 480 V and a rated frequency of 50/60 Hz. It features protective systems like IP 65 and IP 55, and various protective functions including undervoltage and overvoltage protection.
Hydraulic Features
Brinkmann offers a range of coolant pumps designed for different applications, including centrifugal pumps with various impeller types. The pumps are suitable for handling air-entrained coolants and coolants with heavy chip loads.
Mechanical Features
The terminal box position varies according to pump type, with standard setups for immersion, suction, and miniature centrifugal pumps. Horizontal end-suction pumps have specific terminal box and foot locations, and various flange connections are available for different pump sizes.
Applications and Construction
Immersion pumps are mounted on top of containers, with the impeller immersed in the coolant. They are suitable for coolants, cooling/cutting oils, and other fluids, with a kinematic viscosity of up to 45 mm²/s.
Specifications
The document provides detailed specifications and configurations for various models of immersion pumps, focusing on the TE/STE and STA series. These pumps are designed for use in applications involving coolants and cutting oils.
Materials and Construction
The pump body is typically made of cast iron, with options for covers and impellers in materials such as POM, brass, and cast steel. The shaft is constructed from steel.
Operational Parameters
The pumps are suitable for fluids with a kinematic viscosity of up to 45 mm²/s and can operate at temperatures ranging from 0 to 80°C.
Performance Data
Detailed tables list volumetric delivery rates, delivery heads, immersion depths, and weights for various models. Power specifications include voltage, frequency, current, and speed.
Additional Features
The STA series offers a flange with a pressure gauge connection port, which can be rotated for horizontal or vertical pipe connections.
Applications
These pumps are designed for use in environments requiring the handling of coolants and cutting oils, making them suitable for industrial applications.
Vertical End Suction Pumps
These centrifugal inline pumps feature a compact design with the impeller mounted on the extended motor shaft. They are not self-priming and require gravity feeding. Equipped with a double mechanical seal, these pumps are suitable for vertical installations next to a tank.
Horizontal End-Suction Pumps
These pumps are designed for horizontal installations and are also centrifugal inline pumps with the impeller mounted on the extended motor shaft. They are not self-priming and must be gravity fed, equipped with a single mechanical seal.
SBM Series Pumps
The SBM series includes self-priming horizontal end-suction pumps designed for mounting next to or on top of tanks. They are suitable for pumping air-entrained coolant fluids in high-speed applications.
Chip Handling and Lifting Pumps
Brinkmann Pumps offers versatile solutions for chip handling, including lifting pumps, vortex pumps, and quick suctioning immersion pumps.
Specifications and Technical Details
Flow rate, pressure, delivery head, and dimensions are key parameters for pump selection. The document lists various specifications such as immersion depth, medium to be pumped, type, temperature, viscosity, density, percentage and size of solids, pH value, and percentage of air in the medium.
Company Overview
BRINKMANN PUMPS is a family-run, independent company with over 300 employees, specializing in high-tech coolant pumps for various industries.
Service and Support
The "Advance" service package offers customized solutions, including consultation, application verification, installation support, and responsive customer service.
Contact Information
Headquarters in Germany, with additional offices in the United States and Japan. Contact details are provided for each location.
Additional Features
The company offers benefits such as expert knowledge, intelligent solutions, fast service, and excellent availability.
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Catalog excerpts

COOLANT PUMPS MAIN CATALOGUE 2021-1

brainpower your pumps! COOLANT PUMPS MAIN CATALOGUE 2021

 Open the catalog to page 1
COOLANT PUMPS MAIN CATALOGUE 2021-2

CONTROL, OPTIMIZE, DIGITALIZE. Industry 4.0 in perfection: Utilizing bplogic pump control allows to intelligently integrate BRINKMANN PUMPS‘ know-how between machine tools, pumps, filtration systems and other components. bplogic adapts perfectly to the existing sytem environment – no matter which variable frequency drives are used. brainpower your pumps! bplogic DEVICE FEATURES CONNECTIVITY BASIC APPLICATIONS PREDICTIVE MAINTENANCE SOFT SENSORS Additional information can be found under: bplogic.brinkmannpumps.de/en ADVANCED APPLICATION

 Open the catalog to page 2
COOLANT PUMPS MAIN CATALOGUE 2021-3

Content Recommendations to choose Coolant Pumps Technical Information Electrical Features 6–9 Control / Regulation 10 – 13 Hydraulic Features 14 15 – 17 Mechanical Features Machine tool coolant supply – Low Pressure Pumps 19 Chip handling – Lifting Pumps 123 – 127 Machine tool coolant supply – Medium and High Pressure Pumps 151 – 155 Plastic and miniature centrifugal pumps 217 Questionnaire 233 Immersion Pumps Stainless Steel Immersion Pumps TB | TA | TE | STE | STA | TVG | TVA Quick Suctioning Immersion Pumps with BRINKMANN´s Suction De-aeration System TL | TAL | STL | SAL Quick Suctioning Immersion...

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COOLANT PUMPS MAIN CATALOGUE 2021-4

Recommendations to choose Coolant Pumps lees / solvents de-ionized water Pollution Proportion of air in the fluid industrial water thermal oils grinding oils

 Open the catalog to page 4
COOLANT PUMPS MAIN CATALOGUE 2021-5

Recommendations to choose Coolant Pumps Hydraulic modular system Our modular design system allows us to precisely focus on and respond to the multitude of applications within the machine tool industry. Customized pump hydraulics can be used to perfectly adapt to different kinds of machined materials, different coolants such as water soluble coolant or oil, high percentages of air or chips and your specific system configuration. Vertical design Horizontal design STA Standard centrifugal pump SBA Horizontal end-suction pump ¡ Pressure is generated by either a single or multiple impellers ¡ For...

 Open the catalog to page 5
COOLANT PUMPS MAIN CATALOGUE 2021-6

Technical Information Electrical Features Motors acc. to EN 60034-1 Protective system Insulation class Number of poles Efficiencies * Motors without fans, such as those installed in TB16-100 or FT35, are excluded. 50 Hz In accordance with DIN EN 60034-1, Zone A, and permanent operation, the voltage tolerance is ± 5 % and the frequency tolerance is ± 2 %. Special voltages are available upon request: 200 V 50 Hz Other voltages upon request. For operation at 60 Hz, as well as the choice of the corresponding motor winding, the manufacturer will also adapt the hydraulics, e. g. with smaller impellers...

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COOLANT PUMPS MAIN CATALOGUE 2021-7

Technical Information Electrical Features Non-European Regulations, Brinkmann motors CC311B Approved by UL with „UL Recognized Component Mark“ for USA acc. to UL 1004-1 and for Canada acc. to CSA C22.2 No. 100-14 (UL-File E233349) Compliance Certification number CC311B according to 10 C.F.R. §431 (NEMA PREMIUM EFFICIENCY) Brinkmann motors ranging from 2.3 kW to 13 kW, 50 Hz, are available with the China Energy Label GB18613-2020, Grade 3 upon request. Brinkmann Motors up to 15 kW, 60 Hz, and up to max. 600 V are available with UL Recognized Component Mark approval as special designs. Brinkmann...

 Open the catalog to page 7
COOLANT PUMPS MAIN CATALOGUE 2021-8

Technical Information Electrical Features Set-up altitude and coolant temperature Standard voltage changing / e. g. 220 – 240 V / 380 – 415 V, 50 Hz The specified power ratings (PN) and operating values for the motors apply for operating mode S 1 according to EN 60034-1 (continuous operation) at a frequenzy of 50 Hz, rated voltage, a cooling air temperature (KT) of max. 40 °C and a set-up altidude of up to 1000 m above sea level. The motors can also be used at a cooling air temperature above 40 °C up to max. 60 °C or set-up altitude above 1000 m above sea level. In such cases the power rating...

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COOLANT PUMPS MAIN CATALOGUE 2021-9

Technical Information Electrical Features Pin assignment for HAN 10-pin connector for pumps with motors up to 5.5 kW Assignment for HAN modular plug connector for pumps with motors from 6 kW to 13 kW Version with thermistor: Insert jumper in the counter plug for delta connection. Positions for motor connection plug – View onto terminal board Plug connection facing left Plug connection facing up Standard for horizontal end-suction pumps Standard execution Plug connection facing to the right Subject to alteration. We inform about the latest technical updates on www.brinkmannpumps.de Plug connection...

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COOLANT PUMPS MAIN CATALOGUE 2021-10

Technical Information Control / Regulation Brinkmann coolant pumps with frequency converter 1.3 – 22 kW Pump Regulation Pump control Pumps with integrated frequency converter offer the optimum supplement to the existing product line for your application. Regulation is an operation with which a physical value such as pressure is continuously measured and compared with a set value. In the event of deviation the regulation device (here a PI controller) provides for the desired adaptation. Control is an operation in which a physical value such as pressure or flow rate is influenced by other values....

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COOLANT PUMPS MAIN CATALOGUE 2021-11

Technical Information Control / Regulation 1. Pump control via analog signal When the coolant pump is controlled by using a frequency converter, nearly an infinite number of pressures can be achieved, for example, for different tools. Usually the layout of the pump is limited to the 50 Hz version. Operation at higher frequencies is possible for various pumps with power reserves after consulting with the company. 2. Pump control via fixed frequencies (max. 7) An alternative to analog pump control is digital control of the frequency converter over 3 digital inputs. Here up to 7 different fixed...

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COOLANT PUMPS MAIN CATALOGUE 2021-12

Technical Information Control / Regulation Brinkmann Pumps Offset Regulation for High Pressure Pumps The target pressure is calculated by the VFD based on the working point and is not supplied by the machine tool. The intelligent control of the valves allows for minimizing potential pressure spikes. 1 = Chiller 2 = Screw spindle pump with frequency drive (VFD) 3 = Pressure relief valves 4 = Filter 5 = Machine tool 6 = Coolant tank 7 = Pressure sensor Minimizing pressure peaks during tool change Operation with pressure relief valve Pressure OFFSET active Subject to alteration. We inform about...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.