Tube extrusion lines for production of cosmetic tubes
16Pages

#peV^ip extrusion linesSustainable and flexible. High-performance tube extrusion BREYER TopLine Produce tube sleeves in a sustainable and flexible way with a high level of performance

BREYER TopLine - Always good performance. BREYER extrusion lines for the production of tube sleeves for: www.breyer-extr.com • tube@breyer-extr.com

Successful, flexible, sustainable – BREYER TopLine Packaging is a key building block in the entire communi- Thinking ahead with sustainable products. cations chain especially in the cosmetics industry. The world’s raw materials are limited and appropriately It sets the standard for the presentation, value and, not least, v aluable. Plastic recycling, along with other energy-saving the price of a product. Plastics have long replaced other effects, is an important consideration for the sustainable tube materials such as aluminium since new materials and production of tubes. Thanks to the...

BREYER TopLine – The high-performance extrusion line for the efficient production of up to 300 tubes/min TECHNICAL DATA Diameter: 13 – 60 mm Wall thickness: 250 – 600 μm Length: 39 – 270 mm Performance: 80 – 300 tubes/min Speed: 8 – 45 m/min Material: LDPE, LLDPE, MDPE, HDPE, PP, PCR, PIR, mixtures, special materials upon request Versions: mono- and coextruded, up to 7 layers, also available with window

The advantages of the BREYER TopLine Speed is a top priority in many production processes Intelligent energy management today. It’s good to be able to refer to a technology that n Functional system design n Up to 20% less energy costs constantly delivers good quality even at high speeds. n Cost and energy saving as well as low-noise n Gearless direct drives, water-cooled torque drives In particular, customers from the sophisticated world of the modular construction; clear noise reduction n Cooling fan with throttle system cosmetics industry appreciate this because in this sector n Modern...

Extrusion · Coextrusion Due to the intelligent use of multilayer extrusion, the BREYER TopLine tubes are always one step ahead. We equip your system with up to 6 high performance extruders.

The BREYER extruder – In the lead from the beginning. 1   Extruders with screws of 30 mm, BREYER has succeeded in developing something that Energy saving and maintenance free drives are part of the fulfils the wish of many customers: only one extruder standard equipment. The BREYER start-up control gets your screw for many different materials. system to full production speed within just a few minutes. wear-resistant screws and cylinders are Change from one material to another, from multilayer to mono-tubes, without conversion! available for the BREYER TopLine. Everything in sync. 2  ...

A large range of tubes -Precisely matching your needs. Advantages of the 6- and 7-layer systems ■ All standard layer structures (mono, 2-, 3- and 5-layer tubes) can be produced with a 6- or 7-layer system. ■ Barrier tubes with up to 86% recycled material. ■ Produce ultra-high barrier tubes that are fully recyclable. The advantageous alternative for the ABL laminate tube. Special applications ■ Tubes with 1 or 2 different barrier layers ■ Tubes with antibacterial layers ■ Thin-walled tubes (material saving) ■ Tubes with special haptic properties

Proven flexibility at high performance. 5-layer tube With the first 5-layer tube extrusion line, BREYER was the pioneer in the high-performance coextrusion of tubes. Today, the extreme flexibility enables covering a multitude of possible applications. Symmetrical and asymmetrical layer configurations are possible – at a performance of up to 300 tubes/minute. Additionally, mono-layered as well as 2- and 3-layered tubes can be produced with the appropriate Bonding agent tools. PE, PP, recycled material TECHNICAL DATA Diameter: 13 – 60 mm Wall thickness: 250 – 600 μm Intelligent combination of...

Flexibility and sustainability. Tube sleeve extrusion with BREYER TopLine 6-layer tube The “green” tube. Seize the opportunity to integrate PCR material in one or several layers. Depending on the operation mode and the use of several layers, up to 86% recycled material can be used. Thin layers of new material separate the filling from the PCR material layer. With bio-based materials such as wood, straw, sugar cane, etc., as well as recycled materials and antibacterial functional layers, economically and environmentally reasonable tube can be produced. PE, PP, recycled material,...

The tube with most variants ever. Quality for the highest standards. 7-layer tube Produce tube sleeves with an ultra-high barrier that is also recyclable – at maximum speed. Thin-walled layer structures also allow you to save valuable raw materials. The wall thickness can be reduced through types of reinforcing material and, in addition to materials, enable energy savings. Compared with tubes made of PE, PP, recycled material Bonding agent aluminium laminate, tubes produced on BREYER systems have the advantage in that they are recyclable. With the new BREYER 7-layer tube system perfectly...

Quality is always also a matter of inner attitude. Diameter precision in the hundredths of a millimetre range is self-understood in a BREYER system and complies with the high standards of our customers. Depending on the desired tube diameter, the appropriate calibrating tool is inserted in the calibrator. It is the core of the tube calibrator and not only influences the quality of the tube but also the economic efficiency of the system. Here, the high production quality of BREYER pays off. n Highly precise laser measuring – tube diameter can be quickly and precisely set n Quality assurance...

A BREYER system is as flexible as you like. Cutting edge drive technology is used for the BREYER e-Cam haul-off and cutting machines. 1   Cutter with linear unit for up to 300 cuts/min. The system performance is up to 300 tubes/min and can 2   Caterpillar haul-off with quick change for changing be optimally adjusted to the downstream machines. But there’s even more: the tube length can be digitally set precisely in the range of 39 – 270 mm and changed during production without interruption. In the event of a change in the production speed, the tube length is always consistent. format. 3  ...