1. Catalogs
  2. Breyer GmbH Maschinenfabrik
  3. DIE and calender roll cleaning
video corpo

DIE and calender roll cleaning

DIE and calender roll cleaning

DIE and calender roll cleaning

Product catalog summary
Overview
BREYER offers professional cleaning services for die and calender rolls, essential components in extrusion lines, to ensure high-quality film and sheet production. The services focus on maintaining the quality and economic efficiency of production by addressing wear and soiling issues.

Die Cleaning Services
The die is crucial for forming high-quality films or sheets with precise thickness. Despite high production standards, dies can suffer from soiling and wear due to high temperatures and diverse materials. BREYER provides:
  • Opening and cleaning of the die
  • Repair of damages in the die body and lip area
  • Replacement of defective parts
  • CNC-supported and manual fine polishing
  • New chrome-plating of the die
  • Final assembly and heat-up of the die
Advantages: Ensures sustainable high quality, production security, and economic efficiency.

Calender Roll Cleaning Services
Calender rolls are vital for achieving perfect surface quality and thickness tolerance in films and sheets. Variations in cooling water quality can lead to soiling, reducing cooling performance and output. BREYER offers:
  • Opening and cleaning of the roll
  • Repair of damages in the die body
  • Deplating and new chrome-plating of the rolls if necessary
  • Polishing of the roll surfaces
  • Replacement of seals and defective parts
  • Final assembly, leak test, and concentricity check
Advantages: Ensures practically new calender rolls, sustainable high quality, economic efficiency, and failure protection.

Contact Information
For more information, contact Thorsten Fluck at +49 (0) 7731 920-132 or Andreas Gnädig at +49 (0) 7731 920-443.

Conclusion
BREYER's cleaning services are designed to maintain the high quality and efficiency of extrusion lines, ensuring long-term production success.
See more

Catalog excerpts

DIE and calender roll cleaning-1

BREYER SERVICES ing! al clean ee. ion Profess ty guarant ali The qu BREYER die and calender roll cleaning The professional and timely cleaning of the key components of your BREYER extrusion line ensures the high quality and economic efficiency of your production for the future. Therefore BREYER Services offers you cost-efficient and “clean” solutions. BREYER die cleaning – the key task. You can sustainably secure the quality of your production only with a professional and timely revision of your film or sheet die. BREYER Services The BREYER film or sheet die is a key element of your extrusion offers you a sustainable solution. line. In this die your high-quality film or sheet is formed with several very thin layers of plastic and their thicknesses defined. The overall quality of your film or sheet decisively depends on the quality of your die. Due to the constant load with high temperatures and the most n Repair of damages in the die body and lip area diversified materials and mechanical cleaning processes, there is always n Replacement of defective parts soiling or wear despite the highest production quality. n CNC-supported and manual fine polishing n New chrome-plating of the die n Final assembly and heat up of the die YOUR ADVANTAGES n Perfect and sustainable revision of your die n Sustainably high quality of your film and sheet n Production security

 Open the catalog to page 1
DIE and calender roll cleaning-2

BREYER SERVICES The BREYER calender rolls ensure the perfect surface of your film and sheet and excellent thickness tolerance. The efficient cooling of the plastic melt on the roll surface enables the high output of your extrusion line. Due to variations in cooling water qualities in combination with the appropriate cooling water temperatures, the soiling of the cooling water channels is possible from time to time despite the high production quality. This leads to a reduction of the cooling performance and thus a lower output of your extrusion line. Possible scratches in the roll surface caused...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.