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Calander Technologie for Lithium Ion Battery

Calander Technologie for Lithium Ion Battery

Calander Technologie for Lithium Ion Battery

Product catalog summary
Introduction
BREYER presents advanced calender technology for producing electrode films for lithium-ion batteries (LiB), crucial for various applications such as e-mobility, consumer electronics, and industrial automation.

Technical Specifications
The calender system features a line speed of 0.5 – 100 m/min, roller temperature control via water or thermal oil, roller widths of 400, 600, and 800 mm, and a roller diameter up to 800 mm. The system offers servo-hydraulic roller gap adjustment with a precision of ± 2 µm and line loads up to 4000 N/mm.

Calender System Features
The system includes a winder and unwinder, finely adjustable tension and web edge control, data collection via code reader, surface cleaning, efficient substrate warm-up, and a precision calender with direct compression. It also features pre-stressed roller bearings, temperature-controllable solid rollers, an inline thickness measuring system, and comprehensive process control.

Benefits and Innovations
BREYER's calender technology allows for fast and reproducible thickness adjustments with variably adjustable line loads. The direct gap measurement and servo-hydraulic roller adjustment ensure defined compression and minimal thickness tolerances. The system is designed for ease of use with a compact design and a user-friendly interface.

Technological Advantages
The BREYER calender system offers a direct flow of forces, enhancing the efficiency of the calendering process compared to standard systems. This results in improved power density, optimized electron transport, and better particle contact in the electrode film.

System Integration
The calender system is part of a comprehensive production line that includes unwinding, inline thickness measurement, surface cleaning, and winding of the electrode film. The system is equipped with a color touchscreen and process monitoring for convenient operation.

Conclusion
BREYER's calender technology represents a significant advancement in the production of lithium-ion battery electrode films, offering precision, efficiency, and ease of use, making it a valuable investment for future energy technologies.
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Catalog excerpts

Calander Technologie for Lithium Ion Battery-1

The Future is Energy. BREYER calender technology for the production of electrode film for lithium-ion batteries

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Calander Technologie for Lithium Ion Battery-2

High-performance lithium-ion batteries (LiB) for a wide range of applications BREYER special calender for compressing and calibration of LiB film. Typical applications n e-mobility n cordless screwdrivers n vacuum cleaners n robotic lawnmowers n chainsaws n smart phones n laptops n tablets n medical technology n shipbuilding n aviation industry n industry automation ... and many more

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Calander Technologie for Lithium Ion Battery-3

The Future is Energy. Discover the technologies of the future with us. The new generation of the BREYER calenders represents n Data collection via code reader a milestone in improving lithium-ion electrode film lithium-ion electrode production n Winder and unwinder (with winding shaft, n Efficient substrate warm-up cantilever or with bearings on both sides) The production of an electrode film (anode, cathode) requires high and individually adjustable line loads on the calender n Finely adjustable tension control and web edge control and high-precision calibration. The extremely low tolerances...

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Calander Technologie for Lithium Ion Battery-4

Calender with precision roller gap adjustment for line loads up to 4000 N/mm Customer benefits n Fast and reproducible thickness adjustment n Variably adjustable line load up to 4000 N/mm n Direct gap measurement n Defined compression via servohydraulic roller adjustment for distance and force n Lowest possible thickness tolerances n Powerful individual drives n Safety system n Compact design n Convenient user interface, easy operation

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Calander Technologie for Lithium Ion Battery-5

BREYER technology – a reasonable investment for the future. BREYER’s many years of experience in the field of the film thickness reliably, quickly and reproducibly is a decisive calender system production enabled the development of factor. With the BREYER “fast & easy” gap adjustment a system that complies with the high precision standards technology, the adjustment even in such small dimensions becomes child’s play. This system, in combination with the The precise and reliable calender system allows for extremely inline thickness measurement, allows for the establishment of low thickness tolerances....

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Calander Technologie for Lithium Ion Battery-6

A well-conceived solution: Calender with gap and compression control and with direct gap measurement The pioneering BREYER machine technology opens up more possibilities for the production of new generations of electrodes.

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Calander Technologie for Lithium Ion Battery-7

BREYER calender system integration – keeping an eye on the entire process. A number of technologies and process steps are necessary for the complete production of high-performance electrode film in the “roll-to-roll” method. The complete line lithium-ion batteries. 1   Winder with cantilever winding shaft or with bearings on both sides, incl. web edge control, tension control and splicing function. The BREYER technology comprises the calendering of the also includes the unwinding of the coated substrate, the inline 2   Cleaning station for the non-contact cleaning of surface soiling. thickness...

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Calander Technologie for Lithium Ion Battery-8

©BREYER GmbH · 02/2018/500 · www.bohner-concept.de More innovative fields of business: Quality made in Germany. Extrusion lines for the plastic-processing industry Systems for the production of composite mater

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.