BREYER extrusion line for encapsulation film
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BREYER extrusion line for encapsulation film - 1

High-tech on the sunny side of life BREYER CellProtect Extrusion lines for the production of low-tension and low-shrink encapsulation film for PV modules

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BREYER extrusion line for encapsulation film - 2

Today's visions - Tomorrow's solutions Individual surfaces No separating film required for winding Complete extrusion line ■ Single dosing unit incl. platform ■ Highly efficient extruder ■ Automatic thickness control ■ Unique processing unit for low-shrink film ■ Several embossing structures available ■ Closed loop water chiller ■ Edge trim refeeding system ■ Automatic turret winder ■ Monitoring system ■ Label printer with barcode ■ Production know-how ■ Several proven basic recipes ■ Assistance with module production for T0V/UL acceptance www.breyer-extr.com

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BREYER CellProtect extrusion line for the production of low-stress and low-shrinkage encapsulation film Automatic turret winder Tension controlled haul-off Single-component dosing system Material storage Edge-cutting mill Flexible and user-friendly operation TECHNICAL DATA Film thickness Film width Output Materials 0,3 – 0,8 mm up to 1500 mm up to 600 kg/h (higher output on request) EVA, POE, EPE Process unit Tempering unit

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Extrusion · Coextrusion Flexibly placeable control panel Fast and precise with high performance Fast start-up due to the special melt pump control and fast adjustment of the film thickness make extrusion economically efficient. Your operating personnel benefits from the comfortable touchscreen control.

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BREYER Extruder With our technology you get security One of the core elements of any extrusion system is Materials & Additives and remains the extruder itself. Right from the start, the emphasis at BREYER is on quality and sophisticated Type 28/25. With 28% VA content and MFI of 25 For example, with a fully independent screw geometry, which – contrary to traditional geometries – has a clearly higher output performance. Various material types with MFI up to 25 High customer benefit n Energy efficient drive technology Additives must be used for crosslinking, n High specific output...

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Process unit BREYER CellProtect process unit Unique system for economical production of EVA, POE, EPE

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The process unit – the quality center of BREYER CellProtect Embossing at the push of a button The integrated embossing device can be switched on or off. Individual embossing, such as company logos are available n Fast line start-up upon request. n Lowest shrinkage values Due to the special surface structure of the film, an inter n Embossed or smooth surface structure mediate layer/release film becomes obsolete. This reduces n No intermediate layers or/and laminating films required costs and avoids waste in the lamination process. n No annealing oven required n Reprocessing of edge strips n...

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Film take-off with tension control To ensure the smooth processing of the film during module production, a tension-controlled and gentle film guide and winding is required.

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Everything from a single source – BREYER CellProtect BREYER has developed a pioneering system for the Intelligent recycling production of encapsulation film for PV modules. In the process, the edge strips are completely recycled. A cutting system cuts the web to the desired size. The edge The BREYER CellProtect system enables higher extrusion strips are sucked off and compacted into granulate. speeds and thus higher outputs compared to conventional In the dosing system, the recyclate is fed back to the extruder. systems. Extrusion lines with calender units allows only a This not only...

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Automatic turret winder with coil unloading system

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The perfect coil. Winding machines for flat film. 1   Low-shrinkage winding is ensured by a controlled web tension and web guiding. The look of the coil is always associated with the quality of the wound product. Therefore, winding technology plays a key role for the sales success. There is good n Automatic turret winder 2   Automatic cross cutting system reason why sophisticated winding technology is another n Take-off with tension control focus of our product range. n Automatic cross cutting n Winding shaft and friction shafts Helpful operational functions such as automatic clutching of...

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INNOVATIONS FOR BETTER SOLUTIONS BREYER GmbH Maschinenfabrik Georg-Fischer-Str. 40 D-78224 Singen Germany Tel. +49 (0) 77 31 920-0 info@breyer-extr. com www.breyer.world ©BREYER GmbH ■ 10/22 ■ www.bohner-concept.de extrusion lines Quality extrusion systems for the plastics processing industry - made in Germany BBEyEI? energy solutions Calender technology for the production of electrode films for lithium-ion batteries bbbVbb ■ composites Extrusion lines for unidirectional fiber-reinforced thermoplastic tapes EfljjflE www.breyer-composites.com SBByBB ■ services Worldwide Services ■...

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