S series

S series
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S series

Product catalog summary
Introduction
The Brevini® S Series planetary gearboxes are engineered for high performance and quiet operation, offering significant space and weight efficiency improvements over traditional gear units. They are an evolution of the PDL Series, designed for applications requiring high torque with minimal dimensions.
Specifications
The S Series gearboxes come in 10 sizes with nominal torques from 34,000 Nm to 735,000 Nm, available in in-line and right-angle configurations with up to 4 reduction stages. Output options include various shaft types, and input options accommodate different motor arrangements and brakes. A wide range of accessories is available.
Applications
The S Series is suitable for diverse industrial sectors such as mixers, extruders, conveyor belts, lifting equipment, and more, extending the application possibilities of Dana epicyclic gear units.
Quality and Investment
Dana's commitment to quality is demonstrated through investments in reliable materials and processes, ensuring excellent performance and value for money.
Conclusion
The S Series represents a significant advancement in gearbox technology, offering improved performance, reduced size and weight, and broad application range, backed by Dana's dedication to quality and innovation.
Technical Descriptions
Key parameters include reduction ratio, output torque, and thermal rating, crucial for determining gear unit suitability. Auxiliary cooling systems are recommended when nominal power exceeds thermal ratings.
Procedures and Examples
Examples illustrate gear unit selection based on application requirements, with guidance on configurations, mounting positions, and accessories.
Standards and Norms
All specifications align with ISO standards, ensuring reliability and consistency.
Installation and Maintenance
Best practices for installation and lubrication are provided to ensure optimal performance and longevity, including storage conditions and lubricant recommendations.
Additional Features
Universal inputs, multidisc brakes, and splined shafts offer flexibility and customization for various applications.
Specifications and Requirements
Thermal capacity must exceed transmitted power under all conditions. Factors like intermittent use and ambient temperature affect thermal power, requiring correction factors.
Example of Gear Unit Selection
For a continuous duty application, the appropriate gear unit is size S1200 with an effective ratio of 778.1, meeting torque and thermal capacity requirements without auxiliary cooling.
Special Applications
Specific analysis is required for applications with varying conditions, using dedicated calculation programs from Dana.
Technical Data and Dimensional Tables
Torque capacities range from 34,000 Nm to 530,000 Nm across various gear unit sizes.
Specifications for Shafts
ISL shafts are for elastic couplings, and SU shafts for flexible couplings, with specific speed and mounting guidelines.
Multidisc Brakes in Oil
Hydraulically released brakes are used for safety or parking, with specific selection conditions based on torque requirements.
Supply Condition
Gear reducers are painted with synthetic epoxy primer, suitable for normal environments, with special coatings recommended for aggressive conditions.
Storage Conditions
Protect shafts with grease for storage over two months, and perform periodic checks for storage beyond six months.
Installation Guidelines
Installation must be performed by trained professionals, following safety measures and alignment procedures to ensure correct operation.
Lubrication Requirements
Gear units require proper lubrication before operation, with oil selection based on viscosity and additive properties.
Expansion Tank Specifications
Expansion tanks are necessary for vertical and right-angle gear units to ensure complete filling and proper oil level maintenance.
Auxiliary Cooling and Filtering Systems
Required if transmitted power exceeds thermal power, maintaining oil cleanliness through continuous filtering.
Oil Change Procedures
Regular oil changes are necessary, with specific schedules based on application conditions.
Mounting Positions
Various mounting positions are specified for correct installation and operation.
Reproduction and Modification Policy
The catalogue cannot be reproduced without authorization, and Dana reserves the right to change specifications without notice.
About Dana Incorporated
Dana is a leading supplier of drivetrain, sealing, and thermal technologies, operating globally with a focus on innovation and customization.
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Catalog excerpts

S series-1

Brevini® Planetary Gearboxes S Series Torques from 16.000 Nm to 1.100.000 Nm Industrial solutions Brevini® S Series planetary gearboxes are designed to ensure effective performances and quite operation in multiple possible configurations.

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S series-3

“Serie S” - Introduzione al Catalogo I riduttori epicicloidali "Serie S" sono la proposta innovativa che la Dana offre al mercato, migliorando le prestazioni e le caratteristiche applicative che determinarono il grande suc-cesso della precedente "Serie PDL", in produzione da circa trenta anni. La "Serie S" rappresenta la proposta ottimale per tutte le applicazioni in cui viene richiesta elevata coppia con minimi ingombri, sia su impianti fissi industriali che su macchine semoventi. La soluzione epicicloidale qui rappresentata si fa preferire alle soluzioni con riduttori tradizionali in quanto...

 Open the catalog to page 3
S series-4

"Serie S" – Einführung zum Katalog Die Planetengetriebe der "Serie S" sind das innovative Angebot, das Dana auf dem Markt vorstellt, mit verbesserten Leistungen und Anwendungseigenschaften gegenüber der vorangehenden erfolgreichen "Serie PDL", die seit ca. dreißig Jahren gebaut wird. Les réducteurs épicycloïdaux "Série S" représentent la solution novatrice que Dana apportent sur le marché, en améliorant davantage encore les performances et la facilité de montage qui ont été à l'origine du grand succès de la "Série PDL" précédente, en production depuis presque trente ans. La "Série S" est parfaitement...

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S series-5

"Serie S" – Introducción al Catálogo "Série S" – Introdução ao catálogo Los reductores epicicloidales de la "Serie S" son una innovadora propuesta de Dana que por sus características y sus prestaciones se prepara a conquistar el mercado como lo hiciera hace casi treinta años la famosa "Serie PDL". Os redutores epicicloidais da "Série S" representam a proposta inovadora que a Dana oferece ao mercado, melhorando o desempenho e as características aplicativas que determinaram o grande sucesso da "Série PDL" anterior, em produção por aproximadamente trinta anos. La "Serie S" es la solución ideal para...

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S series-6

BREVINIMotion Systems Questa pagina e lasciata intenzionalemnet bianca Page intentionally left blank Seite wurde absichtlich leer gelassen Page laissee intentionnellement vide Pagina dejada intencionalmente en blanco Pagina intencionalmente deixada em branco

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S series-7

Indice Index pagina page 01. DESCRIZIONE RIDUTTORI 03. ESEMPIO SELEZIONE RIDUTTORE 04. DATITECNICI E TAVOLE DIMENSIONALI TECHNICAL DATA AND DIMENSIONAL DRA WINGS 31

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S series-8

seite page Inhalt Sommaire 01. GETRIEBEBESCHREIBUNG 10 03. BEISPIEL EIN^R GETRiEBEAUSWAHL 26 DXEMPLE DE SELECTION DU REDUCTEUR 27 04. TECHNISCHN DATEN UNB MASSBILDER CARAPTERISTIQUES TECHNIQEDU ETPLANCHES DES DIMENSION D’ENCOMBREMENT 31

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S series-9

Índice Índice página página DESCRIPCIÓN DE LOS REDUCTORES DESCRIÇÃO DOS REDUTORES DESCRIPCIÓN DE LOS REDUCTORES DESCRIPCIONES TÉCNICAS DESCRIÇÃO DOS REDUTORES DESCRIÇÕES TÉCNICAS DESCRIPCIONES TÉCNICAS EJEMPLO DE SELECCIÓN DEL REDUCTOR DESCRIÇÕES TÉCNICAS EXEMPLO DE SELEÇÃO DE REDUTOR EJEMPLO DE SELECCIÓN DEL REDUCTOR DATOS TÉCNICOS Y DISEÑOS DIMENSIONALES EXEMPLO DE SELEÇÃO DE REDUTOR DADOS TÉCNICOS E TABELAS DIMENSIONAIS DATOS TÉCNICOS Y DISEÑOS DIMENSIONALES DADOS TÉCNICOS E TABELAS DIMENSIONAIS TIPO / TYPE TN [Nm] S5000 SALIDAS - ENTRADAS SAÍDAS – ENTRADAS SALIDAS - ENTRADAS CONFIGURACIÓN...

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S series-10

1. DESCRIZIONE 1. DESCRIPTION OF 1. GETRIEBE- RIDUTTORI GEAR UNITS BESCHREIBUNG Versione Version Ausfuhrung Grandezza Size GroGe stadio 1 stage Etappe stadi 2 stages Etappen stadi 3 stages Etappen stadi 4 stages Etappen Configurazione uscita Output configuration Abtriebsanordnung Rapporto effettivo Effective ratio Effektives Ubersetzungsverhaltnis Vedere tabelle dati tecnici / See data sheet / Siehe Tabelle der technischen Daten (ieff) Supporti maschio in entrata Cylindrical male input shaft Antriebswellenstumpfe Daten Configurazione entrata Input configuration Antriebsanordnung Freni lamellari...

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S series-11

Version Version Versao etapes 2 etapas estagios etapes 3 etapas estagios etapes 4 etapas estagios Configuration sortie Configuration de la salida Configuragao de saida Voir tableau des caracteristiques techniques / Vease la tabla de datos tecnicos / Consultar a tabela de dados tecnicos (ieff) Rapport effectif Relation efectiva Relagao efetiva Supports males en entree entrata Soportes macho en la entrada Suportes macho na entrada Configuration entree Configuracion de la entrada Configuragao de entrada Freins a lamelles Frenos laminares Freios lamelares FL250 "k Pour entree universelles uniquement...

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S series-12

Rapporto di riduzione ieff Reduction ratio ieff Übersetzungzverhältnis ieff Rappresenta la relazione fra la velocità in ingresso n1 ed uscita del riduttore n2. La modularità della gamma proposta da Dana permette la disponibilità di altri rapporti oltre a quelli indicati: consultare Dana per la eventuale disponibilità di ulteriori rapporti. It represents the ratio between gear unit input and output speed. The modularity of the Dana range offers the availability of other ratios in addition to those given: consult Dana for the availability of further ratios. Stellt das Verhältnis zwischen Antriebsdrehzahl...

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S series-13

Rapport de réduction ieff Il représente la relation entre la vitesse en entrée n1 et la vitesse en sortie du réducteur n2. La modularité de la gamme proposée par Dana permet de disposer d’autres rapports en plus de ceux indiqués: consulter Dana pour l’éventuelle disponibilité d’autres rapports. Es la relación entre las velocidades de entrada n1 y de salida del reductor n2. La gama ofrece muchas otras relaciones además de las indicadas: contacte con Dana para obtener más información. Representa a relação entre a velocidade de entrada n1 e de saída do redutor n2. A modularidade da gama proposta...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.