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Synchronising pulleys

Synchronising pulleys
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Synchronising pulleys

Product catalog summary
Overview: This document outlines the specifications and guidelines for the production and selection of synchronizing pulleys compatible with BRECO® and BRECOFLEX® timing belts. It covers materials, dimensions, and options for various pulley profiles.
Specifications: Synchronizing pulleys undergo constant quality control and are typically hobbed for precise tooth gap design and pitch uniformity. Materials include aluminum, steel, stainless steel, and plastics, with zinc-plated steel as the standard for flanges.
Materials and Dimensions:
  • Aluminum: Suitable for normal requirements, using AlCuMgPb (F 38).
  • Steel: Ideal for higher load applications, with options like C 45, St 50-2, and 9 S 20 K.
  • Flanges: Standard zinc-plated steel, mounted by flaring or bolting based on tooth profile and number of teeth.
Tolerances: Pulley width is matched to belt width for adequate lateral play, with non-toleranced dimensions manufactured to medium tolerance class per DIN 7168.
Pulley Profiles and Dimensions: Lists profiles (AT, ATN, BAT, SFAT, ATP, T) with specific belt and pulley widths, total widths, and teeth numbers. Notes availability of custom widths and hub dimensions.
Key Parameters:
  • z: Number of teeth
  • d0: Pitch circle diameter
  • dk: Crown diameter
  • dB: Flange diameter
  • dV: Pre-bore diameter
  • dmax: Max bore diameter without feather key groove
Recommendations: Users should inquire about stock pulleys with standard dimensions and consider custom executions for flanges and other requirements.
Specifications: Details on synchronizing pulleys and belts with types like XL, L, H, XH, K1.5, and AT10/T10, each with specific belt and pulley widths and teeth availability. Emphasizes standard and custom dimensions.
Procedures: Specifies belt width, pulley width, and total width formula (B = BN + lN) for each pulley type, along with teeth availability.
Norms and Recommendations: Advises contacting the company for stock pulleys and highlights custom width and hub dimensions.
Key Parameters: Provides belt and pulley widths, total width formula, and teeth availability.
Contact Information: Lists distribution partners in various countries with company details for further assistance.
Conclusion: A comprehensive guide for selecting and inquiring about synchronizing pulleys and belts, offering essential specifications and contact information.
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Catalog excerpts

Synchronising pulleys-1

Keeping things moving. Company . Products . BRECOFLEX® TIMING BELTS News . BRECO® TIMING BELTS Distribution . BRECO®-ATN-System Service/Downloads . Timing belts with coatings Contact . Mechanical rework Welded-on profi les Components . Synchronising pulleys Tension rollers Clamp elements Guide rails Synchronising pulleys for BRECO® und BRECOFLEX®- Timing Belts BRECO is a member of the Mulco Europe EWIV

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Synchronising pulleys-2

Keeping things moving. Page 2 May 2008 The production of synchronous pulleys is subject to a constant quality control. Generally, the synchronising pulleys are hobbed. Optimum function is reached by precisely designing tooth gaps and pitch uniformity. Material and dimensions of the synchronous pulleys, such as number of teeth, pulley width, hole and fl ange arrangement. In the following please fi nd information for the planner and designer. Materials Aluminium: or normal requirements we recommend the light metal alloy AlCuMgPb (F 38). This material is also used for the production of synchronous...

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Synchronising pulleys-3

Keeping things moving. Page 3 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required Synchronising pulleys AT profi le Type / pitch Available widths [mm] AT3 Belt width b 6 10 16 25 32 Pulley width B 10 15 22 32 40 Total width BN 16 21 28 38 48 Available from number of teeth z = 15 Please inquire the stock pulleys with the standard dimensions In-between widths and larger widths as well as...

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Synchronising pulleys-4

Keeping things moving. Page 4 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required Synchronising pulleys AT profi le Type / pitch Available widths [mm] ATS15 Belt width b 25 32 50 75 100 150 Pulley width B 32 40 60 85 110 160 Total width BN 42 50 70 95 120 170 Available from number of teeth z = 25, fl anges srewed-on Please inquire the stock pulleys with the standard dimensions In-between...

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Synchronising pulleys-5

Keeping things moving. Page 5 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required with fl anges without fl anges Type / pitch Available...

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Synchronising pulleys-6

Keeping things moving. Page 6 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required ATN with V-groove ATN with V-groove Type / pitch Available widths [mm] ATN10K6 Belt width b 50 75 100 Pulley width B 55 80 105 Total width BN 65 90 115 Tooth width a 27,5 52,5 77,5 Available from number of teeth z = 20 Please inquire the stock pulleys with the standard dimensions Synchronising pulleys for...

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Synchronising pulleys-7

Keeping things moving. Page 7 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required Synchronising pulleys for self-guiding profi les BAT-Profi le BAT-Profi le Type / pitch Available widths [mm] BAT10 Belt width b 25 32 50 75 100 Pulley width B 30 35 55 80 105 Total width BN 40 47 65 90 115 Available from number of teeth z = 20 Please inquire the stock pulleys with the standard dimensions...

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Synchronising pulleys-8

Keeping things moving. Page 8 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required Synchronising pulleys for self-guiding profi les BATK-Profi le BATK-Profi le Type / pitch Available widths [mm] BATK10 Belt width b 32 50 75 100 Pulley width B 37 55 80 105 Total width BN 47 65 90 115 Available from number of teeth z = 20 Please inquire the stock pulleys with the standard dimensions Type /...

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Synchronising pulleys-9

Keeping things moving. Page 9 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required Synchronising pulleys for self-guiding profi les Type / pitch Available widths [mm] SFAT10 Belt width b 50 75 100 Pulley width B 55 80 105 Total width BN 65 90 115 Available from number of teeth z = 15 Please inquire the stock pulleys with the standard dimensions Other hub dimensions are available Type / pitch...

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Synchronising pulleys-10

Keeping things moving. Page 10 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required Synchronising pulleys for ATP Profi le Type / pitch Available widths [mm] ATP10 Belt width b 16 25 32 50 75 100 Pulley width B 23 32 40 60 85 110 Total width BN 33 42 50 75 95 120 Available from number of teeth z = 15, with fl anges Please inquire the stock pulleys with the standard dimensions In-between...

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Synchronising pulleys-11

Keeping things moving. Page 11 May 2008 z = number of teeth d0 = pitch circle diameter dk = crown diameter dB = fl ange diameter dV = diameter of pre-bore dmax = max. bore diameter without feather key groove for synchronising pulleys with fl anges, with maximum pre-boring, no hub is required Self-tracking pulley Self-tracking pulley Self-tracking pulley Type / pitch Available widths [mm] ATK5K6 Belt width b 32 50 75 Pulley width B 37 55 80 Available from number of teeth z = 20 Please inquire the stock pulleys with the standard dimensions In-between widths and larger widths available Type / pitch...

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