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TTX Rockbreaker Systems

TTX Rockbreaker Systems
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TTX Rockbreaker Systems

Product catalog summary
Overview: The document provides comprehensive specifications for the TTX Series Rockbreaker Systems, tailored for mining and quarry applications. It covers operating weights, dimensions, hydraulic breaker specifications, and system components.
Specifications: The TTX Series includes models TTX30, TTX36, TTX40, TTX45, and TTX48, with operating weights from 40,370 lb (18,310 kg) to 60,065 lb (27,245 kg). Boom lengths range from 30 ft to 48 ft (9 m to 15 m).
Components: Each system consists of a boom assembly, hydraulic breaker, joystick controls, electric hydraulic power pack, and optional greasing systems. The boom assembly is built for durability, featuring oversized hardened alloy pins and aluminum bronze bushings.
Hydraulic Breaker Specifications: Breaker models (BXR50, BXR65, BXR85, BXR100, BXR120) have energy classes from 5,000 ft-lb to 12,000 ft-lb. They include features like remote grease connection and anti-blank blow control.
Applications: Designed for secondary breaking of oversized material at gyratories and grizzlies, the systems offer superior maneuverability and performance for efficient operations.
Design Features: The systems incorporate a simple piston and control valve design for reliability, nitrogen-filled cushion chambers for energy absorption, and heavy-duty box housing for noise reduction and durability.
Installation and Operation: Typically installed in line with the gyratory crusher's spider, the systems allow full motion over the rock box, minimizing stress on the boom.
Power Pack and Control Features: The power pack includes a return filter, electric motor, fan guard, flexible drive, reservoir, and low oil level switch, with a maximum flow of 130 gpm and pressure of 50 psi. Control options include a joystick console, remote joystick stand, and radio remote control system.
Procedures: Installation procedures highlight insulating hydraulic lines and placing the power pack conveniently for maintenance. The power pack is supplied without electrical wiring, requiring customer configuration.
Standards and Recommendations: Recommendations include using a heated enclosure for the power pack and consulting the factory for longer heat trace lines. Arctic grade low viscosity hydraulic oils are suggested for cold weather installations.
Optional Features: Options include a low-temperature plate steel, ergonomic seat with joystick controls, and a radio control transmitter. Various cab options are available, featuring ergonomic seating and air conditioning.
Key Parameters: Key parameters include a hydraulic reservoir capacity of 200 gallons and a maximum pressure rating of 6000 psi for the pressure line filter.
Limitations: The power pack is supplied without electrical wiring, and customers are responsible for configuring the installation with existing setups or control panels.
Critical Information: Customers must insulate hydraulic lines and ensure proper site preparation. All dimensions and specifications are subject to change without notice.
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Catalog excerpts

TTX Rockbreaker Systems-1

Rockbreaker System FEATURES & BENEFITS Turntable design with 330 degree / constant torque rotation provides maximum power and performance over the swing range of boom plus safe maintenance and storage t Sealed turntable slew ring and drive gear l\ design provides extended service life. IjL Excavator style boom design provided H| for added strength and increased lm\ v Massive boom cross sections with Uuta^' reinforced pivot joints provide Bjuflt excellent durability against fatigue. lint Aluminum bronze bushings iMflHP^ and oversized pivot pins ■MjAflL are designed for extended ^fcwB^ service life in high shock load irfJi^MAj^. ? Fully proportional joystick X^S?control with micro \aw£liH processor technology *3l^P provides precise ramped 5ff control and flow metering IL^Jfl functions. TTX SERIES SALES SPECIFICATIOH SHEETS Model Turntable & Boom only Complete system Complete system, from smallest to largest appropriate electric hydraulic power pack, plus IQAN™ Model Overall Height Working Length Base Hydraulic Breaker Operating Weight: lb (kg) Model Breaker Model Range TTX ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 1

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TTX Rockbreaker Systems-2

TTX SERIES SALESSPEC/FICAT/ONSHEETS TECHNICAL SPECIFICATIONS STATIONARY TURNTABLE HYDRAULIC BREAKER SYSTEM FOR MINING & QUARRY APPLICATIONS APPLICATIONS ELECTRIC/ HYDRAULIC POWER JOYSTICK CONTROLS Secondary breaking of oversize material at gyratories and grizzlies. ROCKBREAKER SYSTEM A typical system consists of the following main assemblies: • Boom Assembly • Hydraulic Breaker • BreakerTool • Joystick Controls • Control Cable • Electric Hydraulic Power Pack • Grease System GREASING SYSTEM MODEL CONFIGURATION / BREAKER TOOL TTX ROCKBREAKER SYSTEM - BOOM ASSEMBLY Design Parameters Maximum endurance...

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TTX Rockbreaker Systems-3

TTX SERIES SALESSPEC/FICAT/ONSHEETS TECHNICAL SPECIFICATIONS GENERAL ARRANGEMENT INNER BOOM ELECTROHYDRAULIC CONTROL VALVE - - UPPER STRUCTURE SEALED SLEW BEARING TURNTABLE BASE OUTER BOOM / TILT CYLINDER THRUST WASHERS THRUST WASHERS

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TTX Rockbreaker Systems-4

TTX SERIES SALESSPEC/FICAT/ONSHEETS TECHNICAL SPECIFICATIONS TURNTABLE ASSEMBLY TURNTABLE ~ UPPER STRUCTURE SEAL RING HYDRAULIC~ DRIVE MOTOR/ WITH BRAKE . - - - SLEW BEARING TURNTABLE BASE BREAKER MOUNTING ASSEMBLY TOP MOUNT INTEGRATED SIDE MOUNT BREAKER HOUSING / - - - - - - - - BREAKER TOOL BREAKER TOOL 90 109 BREAKER TECHNOLOGY

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TTX Rockbreaker Systems-5

TTX SERIES SALES SPECIFICATION SHEETS TECHNICAL SPECIFICATIONS CYLINDER ASSEMBLIES TRANSFER TUBE BLANK CARTRIDGE COUNTER BALANCE CARTRIDGE BALL BUSHING TUBE ASSEMBLY COUNTERBALANCE HEAD GLAND COUNTER BALANCE CARTRIDGE TRANSFER TUBE TUBE SUPPORT & CLAMP BALL BUSHING HEAD GLAND' COUNTER BALANCE COUNTER BALANCE CARTRIDGE -TRANSFER TUBE TUBE SUPPORT & CLAMP BALL BUSHING BALL BUSHING HEAD GLAND' BALL BUSHING TTX ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 5

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TTX Rockbreaker Systems-6

TTX SERIES SALESSPEC/FICAT/ONSHEETS TECHNICAL SPECIFICATIONS TTX SERIES CYLINDER, PIN, AND TURNTABLE SPECIFICATIONS ln(mm) CYLINDER SPECIFICATIONS - BORE DIA.I ROD DIA.I STROKE MODELS FOOTPRINT MOUNTING SPECIFICATIONS MODELS BASE SIZE LENGTH I WIDTH BASE AREA ANCHOR BOLT QTY-SIZE *Limited Rotation Stops can be provided on request TTX SERIES ROCKBREAKER SYSTEM AND HYDRAULIC BREAKER MATCH UP BOOM TO BREAKER MATCHING MODELS BREAKER TECHNOLOGY

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TTX Rockbreaker Systems-7

TTX SERIES SALESSPEC/FICAT/ONSHEETS TECHNICAL SPECIFICATIONS TTX SERIES PAYLOAD LIFT CAPACITY (without breaker) TTX48 PAYLOAD LIFT CAPACITY: 7,759lb (3 519 kg} TTX45 PAYLOAD LIFT CAPACITY: 7,759lb (3 519 kg) TTX40 PAYLOAD LIFT CAPACITY: 8,922 lb (4 047 kg} PAYLOAD LIFT CAPACITY: 11,498lb (5 215 kg} TTX30 PAYLOAD LIFT CAPACITY: 11,932lb (5 412 kg} WEIGHT lb (kg} MODELS INNER BOOM OUTER BOOM OVERALL WEIGHT BOOM DIMENSIONS in (mm) OUTER BOOM HEIGHT - WIDTH INNER BOOM HEIGHT - WIDTH PINTO PIN OUTER BOOM PINTO PIN INNER BOOM BREAKER TECHNOLOGY

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TTX Rockbreaker Systems-8

TTX SERIES SALESSPEC/FICAT/ONSHEETS TECHNICAL SPECIFICATIONS HYDRAULIC BREAKER SPECIFICATIONS MODELBXRSO OPERATING SPECIFICATIONS OPTIONS & ACCESSORIES Energy Class Remote Grease Connection Operating Weight Remote Air Breather Connect Tool Diameter Anti-Blank Blow Hydraulic Two Speed Control Severe Duty Wear Kit Flow Rate Operating Pressure Hydraulic Hose Size OPERATING SPECIFICATIONS OPTIONS & ACCESSORIES Energy Class Remote Grease Connection Operating Weight Remote Air Breather Connect Tool Diameter Anti-Blank Blow Hydraulic Two Speed Control Flow Rate Severe Duty Wear Kit Operating Pressure...

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TTX Rockbreaker Systems-9

TTX SERIES SALESSPEC/FICAT/ONSHEETS TECHNICAL SPECIFICATIONS MODEL BXRSS OPERATING SPECIFICATIONS OPTIONS & ACCESSORIES Energy Class Remote Grease Connection Operating Weight Remote Air Breather Connect Tool Diameter Anti-Blank Blow Hydraulic Two Speed Control Flow Rate Severe Duty Wear Kit Operating Pressure Hydraulic Hose Size OPERATING SPECIFICATIONS OPTIONS & ACCESSORIES Energy Class Remote Grease Connection Operating Weight Remote Air Breather Connect Tool Diameter Frequency (blows per min.) Anti-Blank Blow Flow Rate Hydraulic Two Speed Control Low Noise Box Housing Operating Pressure Severe...

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TTX Rockbreaker Systems-10

TTX SERIES SALESSPEC/FICAT/ONSHEETS TECHNICAL SPECIFICATIONS HYDRAULIC BREAKER SPECIFICATIONS BXR120 OPERATING SPECIFICATIONS Operating Weight Tool Diameter Carrier Weight Flow Rate Anti-Blank Blow Hydraulic Two Speed Control Severe Duty Wear Kit Hydraulic Hose Size Remote Air Breather Connect Operating Pressure Remote Grease Connection Energy Class OPTIONS & ACCESSORIES BXR HYDRAULIC BREAKER STRUCTURE & DESIGN FEATURES & BENEFITS The Simple Design of the piston and control valve spool makes the BXR Series breakers more reliable and less expensive to repair. Nitrogen Filled Cushion Chamber absorbs...

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TTX Rockbreaker Systems-11

TTX SERIES SALES SPECIFICATION SHEETS TECHNICAL SPECIFICATIONS 90901-ENG-1112 www.rockbreaker.com TTX ROCKBREAKER SYSTEM BREAKER TECHNOLOGY 11

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TTX Rockbreaker Systems-12

TTX SERIES SALESSPEC/FICAT/ONSHEETS TTX APPLICATIONS ABOVE-GROUND GYRATORY The gyratory crusher is the mainstay of medium to large duty crushing plants. Typically, material is brought to the crusher by large haulage trucks and dumped into a rock box. The gyratory crusher is located at the bottom of the rock box. Material is crushed between the eccentrically mounted rotating crushing cone and the fixed, tapered crushing throat. The rockbreaker system is typically installed in line with the spider that supports the cone. This provides superior maneuverability of the rockbreaker boom within the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.