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MRX Rockbreaker Systems

MRX Rockbreaker Systems

MRX Rockbreaker Systems

Product catalog summary
Overview
The MRX Series Rockbreaker System is engineered for heavy-duty applications, featuring various models tailored to specific requirements. The system comprises a boom, hammer, electric-hydraulic power pack, and IQAN (can-bus) controls.
Specifications
  • Operating Weights: The complete systems weigh between 31,900 lbs (14,467 kg) and 37,014 lbs (16,786 kg).
  • Dimensions: Model lengths range from 364 inches (925 cm) to 506 inches (1,285 cm).
  • Hammer Models: Impact energy varies from 4,000 ft-lb (5,423 J) to 8,500 ft-lb (11,524 J).
Features & Benefits
  • Constructed with high-strength steel for enhanced durability.
  • Reinforced pivot and mounting pin joints for increased longevity.
  • Can-bus (IQAN) control technology ensures precise operation.
Operating Parameters
  • Hammer models range from BX40 to BXR85, with different impact energies and operating weights.
  • Flow and pressure specifications vary by hammer model.
Design and Engineering Data
  • Static and dynamic overturning moments and loads are detailed in both imperial and metric units.
  • Cross-sectional data and lifting capacities are specified for each model.
Hydraulic and Electrical Systems
  • Power packs available in 100 HP and 125 HP models, designed for efficiency and high-altitude operation.
  • Details on filtration systems and electric motor specifications are provided.
Control Systems
  • IQAN (can-bus) remote controls with joystick operation and various input/output specifications.
  • Deluxe control options include camera systems and remote operation capabilities.
Recommendations
  • Tool selection depends on material hardness and application, with options for blunt, chisel, and moil tools.
  • Power pack options include features for high-altitude and cold weather operations.
Rockbreaker System Standard Features
  • Greasing System: Dual-grease system for boom and hammer, with manual, centralized, hydraulic, or pneumatic auto lubrication options.
  • Control System: IQAN joystick controller with remote control capabilities up to 328 ft. (100 m) and options for radio remote control and fiber optic cable control up to 7 mi. (11.26 km).
  • Pedestal Boom and Hammer Units: Features include counter-balance valve package, anti-lunge and anti-blank fire provisions, fire suppression systems, and optional hammer tools and wear kits.
Warranty Policy
  • Coverage: Warranty covers defects in materials and workmanship for 12 months or 2000 hours from installation, or 18 months from shipment, whichever comes first. Normal wear items have a 30-day warranty.
  • Claims Process: Defective components must be returned with proof of purchase within 60 days of defect discovery. An "Installation Notice" must be submitted within 30 days of installation.
  • Repair and Replacement: BTI may repair, refurbish, or issue credit for defective parts, with credit prorated based on the part's normal life.
  • Exclusions: Warranty excludes damage from misuse, unauthorized modifications, or service without BTI's consent. BTI is not liable for incidental or consequential damages.
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Catalog excerpts

MRX Rockbreaker Systems-1

MRX SERIES Rockbreaker System * complete system from smallest to largest appropriate hammer, including electric-hydraulic power pack and IQAN (can-bus) controls * less hammer ** swing pivot to dipper stick / hammer mounting pin (on-center) dimension FEATURES & BENEFITS High strength steel (bent, 4-plate) construction 65 ksi tensile strength; 50 ksi yield strength for longer service life Reinforced pivot and mounting pin joints from improved durability Hardened steel bushings in pivot joints and larger diameter pivot pins provide reduced bearing pressure and increased service life Excavator design hoist (inner) boom design for added strength and increased reach depth Sealed turn-table bearing and gear drive for longer service life Increased cross sectional strength of boom and dipper where high stress is realized Can-bus (IQAN) control technology for more precise control and metering for improved operation response Legend:

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MRX Rockbreaker Systems-2

MRX Series Pedestal Rock Breaker System BOOM & HAMMER COMBINATIONS Hammer Specifications Hammer Models: Impact Energy Class: ft-lb (J) Impact Frequency bpm (short stroke) (*): BX & BXR hammers are furnished with a sound suppressing housing for superior noise attenuation. Noise levels may vary due to site conditions and barriers. Tool Selection (for aggregate production and mining) Concave Removal Tool For Gyratory Crusher • Blunt is used for boulder and oversize breaking; tool impact delivers the stress wave generated by the hammer causing the material to fracture; excellent wear resistance adapter...

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MRX Rockbreaker Systems-3

examples: gneiss, schist, andesite, gold ore Medium Hard… 15-25 ksi examples: dolomite, siliceous and dolomitic limestone (*): 1 ksi = 1,000 psi (lbs. / in.2), ranges provided due to possible layer presence and density variance. METRIC MEASUREMENTS BOULDER SIZE - m3 Material Hardness Compressive Strength examples: gneiss, schist, andesite, gold ore Hard…………. 172-241 MPa examples: siliceous limestone, basalt, granite, trap rock, copper ore Medium Hard..103-172 MPa examples: dolomite, siliceous and dolomitic limestone examples: soft limestone, gypsum (*): 1 MPa = 145 psi (lbs. / in.2), ranges provided...

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MRX Rockbreaker Systems-4

MRX Series Pedestal Rock Breaker System DESIGN and ENGINEERING DATA Design Data: in (mm) • Mounting bolt size: 1.5 in. dia. (ø 38) x15 thru holes @ 1.75 in. dia. (ø 44) • Mounting bolt torque: 450 ft-lb (610 N-M) dry • Swing Angle: 170º (-85º / +85º) Pivot Pin Data: in. (ø mm) •4.0 (ø 102) Swing Post to Boom; Boom-to-Dipperstick (Jib) • 3.0 (ø 76): Hammer Mounting Engineering Data: Loads and Moments Imperial Static Overturning Moments: ft-lb (+/-) MH*: 610,000 / 0 MV: 75,400 / 75,400 MS*: 610,000 / 610,000 Dynamic Overturning Moments: ft-lb (+/-) MH: 1,220,000 / 1,220,000 MV: 150,800 / 150,800...

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MRX Rockbreaker Systems-5

MRX Series Pedestal Rock Breaker System HYDRAULIC and ELECTRICAL SYSTEMS Power Pack Specifications Power Pack (PP) Model (Reservoir size - Hp) Matched w/ Hammer Model Horsepower (kW) Operating Weight: (w/o oil) lb. (kg.) Dimensions: L x W x H in. (mm) Regulated Pump Flow gpm (lpm) Air-to-Oil Cooler c/w ½ HP motor (56T frame) c/w ¾ HP motor (56T frame) Maximum Pressure Rating psi (bar) Pressure Filter Return Filter Suction Strainer Note: ¾ HP oil cooler fan motor > 8,200 ft. (2500 m) a.s.l. (Pump Drive) TEFC (IP55) Frame Size High Efficiency Prem. Efficiency RPM / Service Factor Note: Power Pack...

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MRX Rockbreaker Systems-6

MRX Series Pedestal Rock Breaker System ROCKBREAKER SYSTEM STANDARD FEATURES Standard Power Packs • 100 HP & 125 HP power pack for BX40/BXR50/65 & BXR85 respectively for heavy duty duty requirement • High efficient grade main pump drive motor • Premium efficient (IEEE841) main pump drive motor (optional energy efficient) • Main electric motor altitude acceptance limit: 3,280 ft. (1000 m) • High Altitude: motor impeller charge kit > 5,000 ft (1,500 m); and • High Altitude: motor altitude deration, provided in 1000 m increments > 3,280 ft. (1000 m) up 16,400 ft. (5000 m) • Continuous oil circulation...

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MRX Rockbreaker Systems-7

■ Counter balance valves ■ Anti-blank fire interlock ■ Foundation interface mounting - concrete or steel structure -manual, hydraulic or pneumatic ■ Fire Suppression (Ansul) ■ Explosion proof valve/circuit ■ Auxiliary hydraulic circuit ■ Steel isolator mounting ■ Customized base mounting* ■ Swing stops & alt. positioning ■ Spring guard hose covering POWER PACK ■ Premium efficient motor ■ Continuous circulation valve ■ Cold weather conversion kits ■ Motor Starter Panel - additional mounting & wiring ■ Motor deration package ■ High altitude provision ■ Motor terminal blocks ■ Explosion proof motor...

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MRX Rockbreaker Systems-8

Rockbreaker Boom Systems Warranty Policy WARRANTY POLICY 1. BREAKER TECHNOLOGY INC. Company (hereinafter referred to as "BTI") warrants this product against defects in materials and workmanship for a period of twelve (12) months or 2000 hours from the date of installation, or 18 months from the date of shipment, whichever comes first. This warranty does not cover o-rings, seals, fittings, hoses, breaker tools or other items considered normal wear items. These are covered by the LimitedWarranty period of thirty (30) days.Warranty for propriety items such as valves, pumps, filters, electric motors,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.