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MBS Portable Rockbreaker Systems

MBS Portable Rockbreaker Systems

MBS Portable Rockbreaker Systems

Product catalog summary
Overview: The MBS Series Rockbreaker System is engineered for demanding applications in mining and aggregate production, featuring models MBS10, MBS10HR, MBS12H, and MBS13HR, each with distinct specifications.
Specifications:
  • Operating Weights: Models range from 4,362 lbs (1,978 kg) to 8,346 lbs (3,785 kg).
  • Dimensions: Lengths vary from 164 inches (4,166 mm) to 186 inches (4,724 mm).
  • Hammer Model Range: Impact energy spans from 800 ft-lb (1,085 J) to 3,000 ft-lb (4,067 J).
Features & Benefits:
  • High-strength steel construction for durability.
  • Reinforced pivot and mounting pin joints.
  • Enclosed oil bath bearing system for longevity.
  • Improved hose design for easy replacement.
Operating Parameters:
  • Hammer models BX8 to BX30 with varying impact energy and weights.
  • Flow ranges from 8-37 gpm (30-140 lpm) and pressure from 1,450-2,465 psi (100-170 bar).
Tool Selection:
  • Blunt tools for boulder breaking.
  • Chisel tools for slabby materials.
  • Moil tools for softer materials requiring penetration.
Design and Engineering Data:
  • Includes pedestal base dimensions and load data.
  • Power pack specifications with various models.
Hydraulic System:
  • Features a pressurized reservoir and filtration systems, with optional oil tank immersion heater.
Applications: Suitable for breaking materials from very hard to soft, with hammer selection guides based on material hardness and boulder size.
Main Specifications:
  • Electric motor altitude limit of 3,280 ft (1,000 m), with deration for altitudes up to 16,400 ft (5,000 m).
  • Includes continuous oil circulation valve, temperature sensors, and a 2kW immersion heater.
  • Optional components: motor starter panel, remote start/stop panel, coolers, and cold weather kit.
Rockbreaker System Standard Features:
  • Greasing system with manual and centralized options.
  • Control system with remote joystick packages.
  • Pedestal boom and hammer units with safety features.
Electrical Systems:
  • Remote controls with portable and stand-mounted options.
  • Additional options for control panels and cables.
Warranty Policy:
  • 12-month or 2,000-hour warranty against defects, or 18 months from shipment.
  • Excludes normal wear items and requires adherence to installation specifications.
  • BTI will repair or credit defective parts but excludes travel or freight expenses.
  • Warranty is exclusive, with no liability for incidental or consequential damages.
See more

Catalog excerpts

MBS Portable Rockbreaker Systems-1

MBS SERIES Rockbreaker System * complete system from smallest to largest appropriate breaker, including electric-hydraulic power pack: (PP50 for MBS10/10HR; PP100 for MBS 12H/13HR), and controls High strength steel (bent, 4-plate) construction 65 ksi tensile strength; 50 ksi yield strength for longer service life Reinforced pivot and mounting pin joints from improved durability FEATURES & BENEFITS * less hammer ** swing center to dipperstick / breaker mounting pin (on-center) dimension Hardened steel bushings in pivot joints and larger diameter pivot pins provide reduced bearing pressure and increased service life Enclosed oil bath bearing system with suspended drive motor for increased useful life and improved serviceability Increased cross sectional strength of boom and dipper where high stress is realized All hose design allows for improved routing and ease of replacement Valve bank positioned for improved access based on specific plant design

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MBS Portable Rockbreaker Systems-2

MBS Series Portable Rock Breaker System BOOM & HAMMER COMBINATIONS Hammer Specifications Hammer Models: Impact Energy Class: ft-lb (J) Impact Frequency bpm (short stroke) (*): BX hammers are furnished c/w sound suppressing housing for superior noise attenuation. Noise levels may vary due to site conditions. Note: Horizontal reach originates from (swing) center of pedestal base. Deduct 17” (432 mm) minimum to front edge of pedestal base for clearance. Tool Selection (for aggregate production and mining) In-Line Plant Mounting Side Mounting on Plant • Blunt is used for boulder and oversize breaking;...

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MBS Portable Rockbreaker Systems-3

examples: gneiss, schist, andesite, gold ore Medium Hard… 15-25 ksi examples: dolomite, siliceous and dolomitic limestone (*): 1 ksi = 1,000 psi (lbs. / in.2), ranges provided due to possible layer presence and density variance. METRIC MEASUREMENTS BOULDER SIZE - m3 Material Hardness Compressive Strength examples: gneiss, schist, andesite, gold ore Hard…………. 172-241 MPa examples: siliceous limestone, basalt, granite, trap rock, copper ore Medium Hard..103-172 MPa examples: dolomite, siliceous and dolomitic limestone (*): 1 MPa = 145 psi (lbs. / in.2), ranges provided due to possible layer presence...

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MBS Portable Rockbreaker Systems-4

MBS Series Portable Rock Breaker System DESIGN and ENGINEERING DATA – MBS10, 10HR, 12H & 13HR Design Data: in (mm) • Mounting bolt size: 1.0 in. dia. (ø 25) x14 thru holes @ 1.063 in. dia. (ø 27) • Mounting bolt torque: 1450 ft-lb ( • Swing Angle: 220º (-110º / +110º) • 81CC Swing Motor – 2000 psi (138 bar) Internal Relief Pivot Pin Data: in. (ø mm) •4.0 (ø 102) Pedestal Base-to-Hoist Boom; Hoist Boom-to-Dipperstick (Jib) • 3.0 (ø 76): Hammer Mounting Motor location Engineering Data: Loads and Moments – Models MBS10 & 10HR Imperial Static Overturning Moments: ft-lb (+/-) MH*: 50,000 / 0 MV: 12,000...

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MBS Portable Rockbreaker Systems-5

Calculated at full extension, value increases closer to the swing post HYDRAULIC SYSTEM Power Pack Specifications Power Pack (PP) Model (Reservoir size - Hp) Matched w/ Hammer Model Regulated Pump Flow - gpm (lpm) Horsepower (kW) Operating Weight: (w/o oil) lb. (kg.) Pump Pressure - psi (bar) Pressure Filter Flow Capacity gpm (lpm) Air-to-Oil Cooler c/w ½ HP motor (56T frame) Micron Filtration Area sq. in. (sq. mm) Maximum Pressure Rating psi (bar) Pressure Filter Return Filter varies - see chart above 130 (490) Suction Strainer Maximum Pressure Rating psi (bar) varies - see chart above Micron...

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MBS Portable Rockbreaker Systems-6

MBS Series Pedestal Rock Breaker System ROCKBREAKER SYSTEM STANDARD FEATURES Standard Power Packs • PP50-30 for use with MBS10 or 10HR (in lieu of moible plant PTO circuit) • 50 & 60 HP power pack for BX20 & BX30 respectively • 40 & 50 HP power pack for BX20 & BX30 respectively in lighter applications • High efficient grade main pump drive motor • Premium efficient (IEEE841) main pump drive motor (optional energy efficient) • Main electric motor altitude acceptance limit: 3,280 ft. (1000 m) • High Altitude: motor impeller charge kit > 5,000 ft (1,500 m); and • High Altitude: motor altitude deration,...

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MBS Portable Rockbreaker Systems-7

MBS Series Portable Rock Breaker System ELECTRICAL SYSTEMS Remote Controls Additional Electric-Hydraulic Control Options Electric-Hydraulic Control Console •Portable Remote Controller with chest pack •2-Dual Axis Joysticks – R.H. Thumb Hammer Op. •SAE Mapping / Excavator Control Pattern •Console On/Off Button •Pedestal EHC Enclosure •30 ft. (9.1 m)* cable •Powered by local 110/115 VAC •Remote Control Panel for remote start/stop of power pack, c/w indicator switches / lamps •Additional length remote control umbilical cable length > 30 ft. (9.1 m) (See distance options below) Control System Options...

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MBS Portable Rockbreaker Systems-8

Mounting Configurations In-Line Plant Mounting Side Mounting on Plant Note: Most plant mountings can achieve legal transport without removal of rock breaker from plant A BTI representative is available to review your rock breaker project requirements and provide a site visit and assessment of your material flow conditions. BTI has a policy of continuous product improvement and reserves the right to revise or change designs and specifications at a ny time without obligation. Authorized Dealer BREAKER TECHNOLOGY UNITED STATES EAST 440.248.7168 • UNITED STATES WEST 951.369.0878 • CANADA/INTERNATIONAL519.599.2015...

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MBS Portable Rockbreaker Systems-9

Rockbreaker Boom Systems Warranty Policy WARRANTY POLICY 1. BREAKER TECHNOLOGY INC. Company (hereinafter referred to as "BTI") warrants this product against defects in materials and workmanship for a period of twelve (12) months or 2000 hours from the date of installation, or 18 months from the date of shipment, whichever comes first. This warranty does not cover o-rings, seals, fittings, hoses, breaker tools or other items considered normal wear items. These are covered by the Limited Warranty period of thirty (30) days. Warranty for propriety items such as valves, pumps, filters, electric motors,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.