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ULTRASONIC ASSEMBLY SYSTEMS 2000X f/aef

ULTRASONIC ASSEMBLY SYSTEMS 2000X f/aef

ULTRASONIC ASSEMBLY SYSTEMS 2000X f/aef

Product catalog summary
Overview: The 2000X Series Ultrasonic Assembly Systems are designed for various applications including welding, staking, insertion, swaging, forming, spot welding, degating, cutting, and sealing. The systems offer advanced digital controls and are available in three frequencies: 20, 30, and 40 kHz.
Specifications: The systems feature a full VGA touch screen, digital amplitude setting, and patented amplitude and force profiling. They support multiple languages and communication options, including Ethernet and USB connectivity. The power supply is totally digital, with features like True Digital Autotune and Total Amplitude Control.
Process Control: The systems offer multiple weld modes and patented Amplitude Stepping for optimizing weld strength and appearance. They include self-diagnostics, alarm messages, and cycle counters for production tracking. Sixteen nameable presets facilitate setup and changeover.
User Interface: The interface includes process graphing capabilities, a Power Match Curve feature, and a Visual Quality Screen for real-time quality monitoring. It supports multiple languages and provides USB ports for data collection and peripheral connections.
Communications: The systems run on a Windows CE Operating System and support networking through Ethernet and USB. An external VGA port allows for additional monitors or touch screens.
Power Supply: The digital power supply includes features like programmable starting ramps and energy braking for consistent energy input. It offers line/load regulation to maintain output amplitude despite power fluctuations.
Actuator: The actuator allows for setting weld force and velocity through the VGA interface. It includes Variable Dynamic Triggering and Dynamic Follow-through for consistent weld quality.
Warranty: The systems come with a three-year warranty on materials or workmanship for units purchased and operated in North America.
Available Options: Options include SPC software, touchscreen monitors, base-mounted leveling plates, solid mount boosters, longer columns, and ground detect cables.
Technical Specifications: The systems require clean, dry, non-lubricated air at specific pressures and offer various output power levels depending on the model. They operate within an ambient temperature range of 41-122°F (5-50°C).
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Catalog excerpts

ULTRASONIC ASSEMBLY SYSTEMS 2000X f/aef-1

ULTRASONIC ASSEMBLY SYSTEMS •Weld by time, energy, peak power, ground detect, collapse, absolute •Full VGA touch screen •Graphing •Available in 3 frequencies - 20, 30, and 40 kHz •Digital amplitude setting •Patented amplitude and force profiling •Multiple language choices including Japanese, Korean, and Chinese •Multiple communications options • Digital setting of weld force and downspeed •Increased power levels T O TA L LY D I G I TA L DIGITAL CONTROLS DIGITAL POWER SUPPLY ADDITIONAL SOFTWARE FEATURES WELDING | STAKING | INSERTION | SWAGING | FORMING | SPOT WELDING | DEGATING | CUTTING AND SEALING

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ULTRASONIC ASSEMBLY SYSTEMS 2000X f/aef-2

2000X f/aef PROCESS CONTROL •Multiple weld modes: weld by time, peak power, energy, distance (absolute and collapse), ground detect, and force •Patented Amplitude Stepping for optimization of weld strength and appearance (Fig.1) COMMUNICATIONS •Windows CE Operating System with Industrial PC - a fully-functional Windows program specifically designed for non-PC devices •Ethernet permits easy access for networking the welder (Fig. 1) •Built-in digital amplitude control for fine tuning of critical applications. •True alarm messages for ease of troubleshooting, with links to additional information....

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ULTRASONIC ASSEMBLY SYSTEMS 2000X f/aef-3

TOTALLY DIGITAL POWER SUPPLY •True Digital Autotune with Memory (AT/M) - Provides fully-automatic tuning and stores horn frequency at the end of each weld. •Total Amplitude Control - Utilizing Branson’s digital power supply technology, you have complete control of amplitude throughout the weld cycle: programmable starting ramp, digital setting of weld amplitude or patented amplitude stepping, and energy braking. •Programmable Starting Ramp - Adjustable starting ramps from 10 milliseconds to 1.0 second to accommodate the starting characteristics of a wide range of horns. This feature makes it...

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ULTRASONIC ASSEMBLY SYSTEMS 2000X f/aef-4

AVAILABLE OPTIONS • SPC software • Touchscreen monitor • Base-mounted leveling plate for horn/fixture/part alignment • Solid mount boosters • Longer columns - 4' to 6' lengths • Ground detect cable 2000X f/aef Specifications 2000X f Power Supply Output power: Line voltage: Receptacle required: Ambient temp. range: External inputs/outputs: 9-pin start connector; 44-pin user I/O connector Actuator Model Max. clamp force on part 154 lbs (685 N) at 60 psi (represents system setting) 217 lbs (965 N) at 80 psi (represents system setting) 519 lbs (2.31 kN) at 80 psi (represents system setting) Dynamic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.