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OMNI X TDR-ZP

OMNI X TDR-ZP

OMNI X TDR-ZP

Product catalog summary
General Description
The OMNI X TDR-ZP is an integrated system for cleaning, rinsing, and drying, featuring an ultrasonic cleaning tank, two-stage cascade rinse tank, recirculated hot air dryer, and TDR-ZP material handling system. It is designed for precision cleaning of small to medium items and can be automated with the TDR-ZP transport system for high-throughput cleaning.
Advanced-technology Cavitation Cleaning
The system uses ultrasonic cavitation, created by high-frequency sound waves, to enhance cleaning and rinsing by exposing surfaces to fresh chemistry and driving contaminants from crevices.
Ultrasonic Cleaning Tank
Constructed from 316 stainless steel, the tank includes a recirculating pump and filter, and operates at a standard frequency of 40 kHz. It is heated to maintain 160°F for effective cleaning.
Heated Rinsing Tanks
The system includes two rinsing tanks in a counter-flow cascade arrangement to reduce water consumption. Various cavitation technologies ensure thorough rinsing, and tanks are heated to maintain water temperature.
Recirculating Hot Air Dryer
The dryer uses elevated temperatures and rapid air movement for efficient drying. It features recirculation to reduce energy use and includes safety controls for temperature and airflow.
Digital Controls
All functions are controlled by a PLC with a touchscreen interface, providing precise control over temperatures and times.
Optional Automation
The TDR-ZP robot can be added for precise process control, featuring a stepper-motor-powered drive and pneumatic lift. The system supports user-programmable sequences and recipe configurations.
Specifications
The system includes features such as a 40 kHz ultrasonic wash tank, recirculating pump and filter, and a recirculating hot air dryer. It is constructed from stainless steel with a small footprint to minimize floor space usage.
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Catalog excerpts

OMNI X TDR-ZP-1

OMNI Series BRAIMSOIM OMNI X TDR-ZP General Description The OMNI X TDR-ZP is a fully integrated cleaning, rinsing, and drying system consisting of an ultrasonic cleaning tank, a two-stage cascade rinse tank, a recirculated hot air dryer, and TDR-ZP material handling system. It’s specifically designed to provide superior, precision cleaning of small and medium items in a variety of applications. When integrated with the optional TDR-ZP two-dimensional transport system, the OMNI X becomes an automatic high-throughput cleaning system with precise PLC control. Advanced-technology Cavitation Cleaning OMNI X 1012 systems use ultrasonic cavitation to both clean and rinse the parts. Cavitation is produced when high-frequency, high-intensity sound is applied to a liquid. The sound creates waves of high pressure and low pressure that pass through the liquid. The low-pressure waves create microscopic vacuum bubbles, and when the next high-pressure wave hits them, they implode suddenly to create shock waves that blast the soil and contaminants from even the tiniest holes and crevices. The turbulence created by cavitation enhances the action of cleaning chemistries by constantly exposing surfaces to fresh chemistry. In the same way it improves cleaning, ultrasonic cavitation also enhances rinsing.

 Open the catalog to page 1
OMNI X TDR-ZP-2

Ultrasonic Cleaning Tank The basic wash tank is suitable for use with emulsifying chemistries. It’s constructed of 316 stainless steel, with stainless steel fill and drain connections and recirculating pump and filter to ensure continuous removal of particulate matter. The cleaning tank is equipped with Branson S8340 industrial 40 kHz ultrasonics as standard equipment, with other frequencies optional. Cleaning tanks are heated and capable of maintaining 160°F. Tank 1 Heated Rinsing Tanks The OMNI X employs two rinsing tanks in a counter-flow cascade arrangement from tank #3 into tank #2 that...

 Open the catalog to page 2
OMNI X TDR-ZP-3

• 40 kHz ultrasonic wash tank with S8340 series power supply • Recirculating pump and filter on the wash tank • 40 kHz ultrasonics on the first rinse stage (tank #2) • Non-ultrasonic 2nd rinse stage cascading into the first rinse tank • Recirculating hot air dryer • Manual sliding cover on the dryer • PLC controls with 3-color touchscreen operator interface • PLC-controlled dwell timers for each tank • Brush-finished 304 stainless steel skirts, doors, and control enclosure — no paint • Aluminum extrusion frame • 316 bright annealed stainless steel process tanks • Drop-in tanks for easy replacement •...

 Open the catalog to page 3
OMNI X TDR-ZP-4

OMNI Series BRANSONStandard System Specifications Cleaning Tank Constructed of 316 stainless steel bright annealed interior surfaces Internal working dimensions: 10" L x 12" W x 10" liquid depth Stainless steel fill and drain connections (1/2" NPT ) • Ultrasonics - Piezoelectric transducer elements bonded to tank bottom - Standard operating frequency: 40 kHz • Heat - 1,600 Watts - PLC-controlled, externally mounted heaters • Shielded by stainless steel covers • Recirculating pump and filter • Ryton magnetic-drive, seal-less pump • Stainless steel plumbing • 10", 10-micron retention filter • 1-3...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.