Meeting Lithium-Ion Battery Manufacturing Challenges Branson™ ultrasonic metal welding keeps pace with latest battery designs SOLUTION Energy-dense designs challenge your assembly processes and yield We deliver assembly solutions with proven consistency Building Li-ion cells that deliver higher energy density, faster charging, and lighter weight means you need to bond fragile battery foils in greater numbers, and with greater consistency. Every foil layer must be free of tears or cracks or individual cells, and entire battery assemblies could fail. Our application engineers continue to develop and deliver new generations of Branson ultrasonic metal welding solutions to meet evolving battery-assembly demands. Today, that means we can supply you with welders that can bond 100-plus thin-foil layers in next-generation batteries or join the larger-diameter cables essential for faster charging.

Advancing assembly technology. Improving yields. Reducing costs. Whether you manufacture small batteries used in consumer electronic devices, or large batteries for electric vehicles and electrical storage systems, every new design demands more from assembly technology. Branson ultrasonic metal welders can reliably bond thinner, more delicate foils and advanced hybrid films, while automation and tooling solutions drive down costs and improve production yields. We are ready to help you build tomorrow’s batteries. Branson metal welding solutions perform in every battery type • Cylindrical batteries...