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BransonTM Ultrasonic Metal Welding Systems

BransonTM Ultrasonic Metal Welding Systems
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BransonTM Ultrasonic Metal Welding Systems - 1

Achieve Optimum Performance, Speed and Cost-effectiveness in Metal Assembly. BransonTM Ultrasonic Metal Welding Systems Meeting the demand for metal assembly solutions for advanced technology manufacturing.

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BransonTM Ultrasonic Metal Welding Systems - 2

You need to produce increasingly complex metal assemblies while keeping pace with rapidly changing market demands. The race is on to produce reliable, advanced metal assemblies faster and more cost-effectively for everything from powerful, long-life Li-Ion batteries, to finding ways to weld a widening range of nonferrous materials. What if you could generate high-quality, metallurgical welds in seconds using clean, eco-friendly acoustic vibration technology that is easily integrated into automated systems? What if you could replace your outdated, visual QC methods with digital traceability...

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BransonTM Ultrasonic Metal Welding Systems - 3

Instead of being limited by the traditional methods of resistance welding, crimping connectors, or soldering, Emerson can help you harness the speed, efficiency and cost savings of high-frequency acoustic vibrations to create a solid-state weld. To learn more, visit www.Emerson.com/Branson

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BransonTM Ultrasonic Metal Welding Systems - 4

Branson ultrasonic metal welders deliver speed, precision, safety and cost-effectiveness other welding methods can’t. The high-quality, metallurgical welds created by our Branson metal welding systems can satisfy even the highest expectations for low joint resistance, thermal conductivity, mechanical strength and long life. Branson ultrasonic metal welding is a high-speed welding technology that produces solidstate welds in a fraction of a second. It employs electronic process controls with digital traceability of weld parameters to ensure high quality welds and maximum productivity. There...

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BransonTM Ultrasonic Metal Welding Systems - 5

How Branson ultrasonic metal welding produces superior performing bonds. During the ultrasonic welding operation, the upper metal component is oscillated by the horn against the lower component. This rapid, oscillating shear force disrupts surface oxides, contaminants and asperities, creating pure metal-to-metal contact until the oscillation stops at the of the weld cycle. The entire process is very rapid, with welds typically completed in a fraction of a second. The now-welded area is characterized by atomic diffusion across the interface of the joined parts, as the metal surfaces of the...

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BransonTM Ultrasonic Metal Welding Systems - 6

Ultrasonic metal welding meets the challenge of advanced technology applications. Ideal for welding nonferrous metals, Branson ultrasonic metal welding systems from Emerson meet the production demands of consumer brands and OEMs in the automotive, HVAC and electronics industries. Branson ultrasonic welders are able to tackle tough, nonferrous welding challenges, from joining solar panels to sealing charged tubes in air conditioners, to bonding multiple layers of smaller gauge foils such as the delicate assemblies needed for electric vehicle batteries, as well as photovoltaic cells,...

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BransonTM Ultrasonic Metal Welding Systems - 7

Other Applications Wire Termination Wire Splicing Ground Terminal Metal Tube Cut & Seal Motor Lead Wire

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BransonTM Ultrasonic Metal Welding Systems - 8

Series GMX-Micro 5500W | 4000W Product overview Branson GMX-Micro Ultrasonic Metal Welder is designed and built to assure you the highest degree of reliability and weld quality. Ultrasonic metal welding provides our customers with a superior solution, superior performance, improved throughput, and reduced maintenance. With over 40 years of experience in metal welding, Emerson continues to lead the design of high-end ultrasonic metal welding solutions. There is a growing demand for welding larger products, more layers of thin delicate foils, and large diameter cables used in electric...

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BransonTM Ultrasonic Metal Welding Systems - 9

Welding Systems Welder: GMX-20MA Features • Dual linear bearings ensure a smooth, precise welding process. • Nodal support design precisely balances the horn and anvil during the welding process. This ensures effective transfer of ultrasonic energy for improved weld quality and consistency. • Precise linear encoder enables precise height and distance control during welding to ensure welding accuracy. Welder: GMX-20DP Features • Unique pressure applying mechanism enables more efficient ultrasonic energy transmission. • Lower vibration amplitude results in low heat and particulate during...

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BransonTM Ultrasonic Metal Welding Systems - 10

Welding Systems Features • A rugged, easily tooled welder for a wide range of nonferrous metal welding applications. • Available in 30, 40, and 60kHz. Features • Precision roller bearing slide assures smooth operation and extreme accuracy. Features The Branson Ultraseal 20EX is a rigid, lightweight and ergonomic metal joining system able to seal metal tubes from 4mm capillary up to 12mm diameter. Power Supply L20A's & GMX-Micro's power supply Features • Ethernet 1000/100/10 Mbpsfor direct Branson Insights connection with MES. • Recipe remote recall via Ethernet. Features • Digital Amplitude...

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BransonTM Ultrasonic Metal Welding Systems - 11

Service and Support Anywhere, Anytime Our global network of dedicated experts provides first class support and advise from facilities in 70 countries, including 12 main labs and 31 regional technical centers to keep your project on target. At Emerson, we promise aftermarket service and support for Branson equipment that is as globally available, capable, and predictable as your global operations. To support that promise, we offer 35 Branson service centers and over 170 service specialists at more than 60 locations worldwide. Our dedicated aftermarket service programs ensure 24/7 technical...

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BransonTM Ultrasonic Metal Welding Systems - 12

Maximize precision, reliability and efficiency of your metal assemblies. Emerson ultrasonic metal welding systems provide high-quality, metallurgical welds faster, safer, and more cost-effectively for everything from the simplest to the most-demanding applications. Visit us: Emerson.com/Branson Your local contact: Emerson.com/contactus Emerson.com/Branson Facebook.com/EmersonAutomationSolutions Linkedin.com/showcase/emr-discreteautomation Twitter.com/Branson_Emerson The Emerson logo is a trademark and service mark of Emerson Electric Co. Brand logotype are registered trademarks of one of...

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