Catalog excerpts
Ultrasonic Plastic Welding Assembly Systems Digital, Customizable, Plastics Welding Technology
Open the catalog to page 1Emerson Leads the Way with Branson 2000X Digital, Adaptable, Precision-Control Plastic Welding Technology. Branson 2000X Series ultrasonic assembly systems from Emerson offer you a range of system models with varying process control levels and functionalities to match your application needs. Whether you choose our most fully featured 2000X d, the advanced functionality of the 2000X ea, or the basic features of our 2000X t, you are assured of robust reliable performance and precision control. In addition, the 2000X system’s power supply offers multiple weld mode control levels (time, energy,...
Open the catalog to page 2Branson 2000X Standard Features 100 Amlitude (µm) Power Supply and Process Control • T otal Amplitude Control – Utilizing Branson's digital power supply technology, you have complete control of amplitude throughout the weld cycle: programmable starting ramp, digital setting of weld amplitude, and energy braking. • P rogrammable Starting Ramp – Adjustable starting ramps from 10 milliseconds to 1.0 second to accommodate starting characteristics of a wide range of horns. This feature makes it easier to start more difficult horns. When utilizing smaller horns, you can minimize the starting ramp...
Open the catalog to page 3Branson 2000X Standard Features (continued) Communications • U SB – The addition of this port allows for a USB device to be linked to the unit, including mouse, memory sticks, etc. • E xternal VGA Port – Allows for the addition of either a remote monitor or touch screen to the system. • X -Net – An embedded VNC client that allows remote monitoring and networking through Ethernet communications. • C hoice of Language for Message Display – English, French, German, Italian, Spanish, Japanese, Korean, traditional and simplified Chinese. User Interface • S imple Navigation through easy access...
Open the catalog to page 4Branson 2000X Series Standard Features Comparison Standard Feature Digital Power Supply Digital Autotune w/Memory Total Amplitude Control Programmable Starting Ramp Energy Braking Auto Seek Line/Load Regulation System Protection Monitor User Interface & Communications Automation Interface USB Port X-Net Touch Screen Interface Weld Results Display Multiple Languages Welder Process Control Amplitude Settings 10%-100% External Amplitude Profiling Number of Presets Weld by Time Weld by Energy & Power Weld by Distance (absolute & collapse) Weld by Ground Detect Distance & Force Readings...
Open the catalog to page 5A Broad Choice of Actuators Emerson offers six actuator models that are compatible with our Branson 2000X power supplies. Standard features on all Branson actuators: • V ariable Dynamic Triggering – Provides consistent weld • Enhanced Ergonomics – Offers easy quality by triggering ultrasonic vibrations after a preset access to actuator controls with force. As melting of the plastic occurs, dynamic followimproved visibility. through ensures the smooth, efficient transmission of • 1.5", 2.0", 2.5", and 3.0" Diameter ultrasonic energy into the part by maintaining horn/part Cylinders. contact...
Open the catalog to page 6Branson 2000X Standard Actuator Features Comparison Standard Feature Built-in Mechanical Stop Stroke Length (standard) Variable Dynamic Triggering Rigidity x x x x x Settable Pressure and Down Speed x x x x x Single-turn Flow Control x x x x x Dynamic Triggering Follow Through x x x x x Distance Encoder x x x S-Beam Load Cell x x x Remote Pneumatic Controls x x x Easy Setup Actuator/Power Supply Compatibility Power Supply
Open the catalog to page 7Model 2000X d Ultrasonic Assembly System Maximum Precision, Control and Connectivity Offering our most precise control, the Model 2000X d features a solid-state, electronic S-Beam load cell that allows you to set the trigger point for the actuator’s applied force with maximum precision in pounds or Newtons. The load cell can also display all force data in the weld graphs. • D igital Power Supply. In addition, the 2000X d features an electronic encoder that measures the collapse distance of the part being welded and the absolute distance the actuator travels, allowing you to set the welder...
Open the catalog to page 8Model 2000X ea Ultrasonic Assembly System Robust, Precision Performance for More Demanding Applications The 2000X ea system offers enhanced performance and reliability needed to withstand the demands of applications requiring precise control, robust reliability and fast cycle times. The 2000X ea also offers all the control, communications, and user interface features that are standard to all 2000X assembly systems. • D igital Power Supply. • M ultiple Weld Modes – Weld by time, peak power, energy, and ground detect. Model 2000X ea combines with any one of three actuator models: ae, ao, and...
Open the catalog to page 9Specifications for 2000X Actuators Model Cylinder size (") Max. clamp force at 100 psig/690 kPa and 4" stroke* Dynamic triggering range* Dynamic follow-through range* Stroke length Pneumatic Requirement: Clean (5 micron, filtered), dry, non-lubricated air between 35 and 100 psi (130 – 690 kPa) *In pounds (lbs.) and Newtons (N)
Open the catalog to page 10Specifications for 2000X Power Supplies 2000X Power Supply Models d, ea, and t share the following specifications. Power Supply 20:1.25 Output Power: 1250 Watts Line Voltage: Max. Current: 14 amps max. 14 amps max. 25 amps max. 10 amps max. 26 amps max. 5 amps max. Receptacle NEMA 5-15R NEMA L6-20R NEMA L6-20R NEMA L6-20, Required 5-15R Max. Cycle Rate: 80 cpm (application dependent) Ambient Temp. Range:
Open the catalog to page 11Ultrasonic Plastic Welding Assembly Systems Branson™ Series 2000X Ultrasonic Plastic Welding Assembly Systems. Digital, Customizable, Plastics Welding Technology. Visit us: Emerson.com/Branson Your local contact: Emerson.com/contactus Emerson.com Facebook.com/EmersonAutomationSolutions LinkedIn.com/company/Emerson-Automation-Solutions Twitter.com/EMR_Automation The Emerson logo is a trademark and service mark of Emerson Electric Co. Brand logotype are registered trademarks of one of the Emerson family of companies. All other marks are the property of their respective owners. © 2023 Emerson...
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