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Branson Hy-Line Vibration Welders

Branson Hy-Line Vibration Welders

Branson Hy-Line Vibration Welders

Product catalog summary
Process Description: Vibration welding is a friction welding technique used to create strong, pressure-tight joints in thermoplastic parts. It involves pressing and vibrating two plastic surfaces until frictional heat generates a molten state, after which the parts are aligned and clamped until solidification.
Data Sheet: The HyLine-2 Series includes models VW-4H-2, VW-6H-2, and VW-8H-2, featuring maintenance-free electromechanical vibrators, sound enclosures, hydraulic lift/clamp systems, and digital power supplies. These models are designed for welding large or irregularly-shaped parts.
General Description: Branson's HyLine-2 Series welders are complete systems for welding large parts, with models capable of handling parts up to 58" by 22". They feature adjustable vibrating frequencies and modular construction for customization.
Markets/Applications: Vibration welding is applicable in automotive, medical, appliance, business/consumer electronics, and packaging industries, suitable for parts like instrument panels, filters, pumps, and display assemblies.
Process Advantages: The technique is advantageous for large, irregularly-shaped parts and allows for welding multiple parts simultaneously. It is compatible with almost all thermoplastics, including semi-crystalline resins and hygroscopic materials.
Machine Sequence: The process involves manual loading, automatic sequence initiation, sound door operation, lift movement, weld and hold times, and manual unloading.
Standard Machine Description: The machine features a welded steel frame, a patented electromagnetic vibrator, a sound protection cabinet, and a hydraulic clamp power system. It includes advanced controls with an Allen Bradley PLC, on-board printer, and storage for weld parameters.
Key Features: The system offers precise control of welding parameters, process verification, SPC capabilities, a diagnostic program, and a self-tuning frequency program. It also includes a simple maintenance-free vibrator and a hydraulic lift/clamp system.
Warranty: The HyLine-2 models are warranted for two years for parts and one year for labor.
Specifications: The models vary in weight, dimensions, power supply, and performance capabilities, with specific details provided for each model.
Ordering Information: Models and options are available with specific EDP numbers, and sales are subject to Branson's terms and conditions.
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Catalog excerpts

Branson Hy-Line Vibration Welders-2

The major advantage of vibration welding lies in itsapplication to large (up to 60"/1524 mm long or 24"/610 mm wide), irregularly-shaped parts. Even cross ribs which create separate compartments can be sealed. The process also works with multi-plane and curved surfaces.The technique offers the capability of welding morethan one part at a time; it also readily lends itself to automation. The primary markets and applications for vibrationvibration welding include the following (also see photo below): > AutomotiveMedical Instrument panels Chest drainage Clusters units. Door panels Filters Lighting...

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Branson Hy-Line Vibration Welders-3

Door Drive - ՕHydraulic Clamp Power System, Rear Access Door - The two major components forthe door drive are an air cylinder and specially designed and selected plastic and steel elements to provide smooth and consistent movement. The rear panel of themachine is fitted with a full-size, interlocked door to allow full access to the internal machine components. completelyself-contained with drip pan, is located inside the rear access door. ՕSound Protection Cabinet - The sound pro-tection cabinet is lined with sound absorbing material. An automatic vertical sliding access door with acoustic lining...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.