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Branson 2000X Ultrasonic Assembly Systems

Branson 2000X Ultrasonic Assembly Systems

Branson 2000X Ultrasonic Assembly Systems

Product catalog summary
Overview: The 2000X Series Ultrasonic Assembly Systems are designed for various applications including welding, staking, insertion, swaging, forming, spot welding, degating, cutting, and sealing. The systems offer advanced digital controls and are available in three frequencies: 20, 30, and 40 kHz.
Specifications: The systems feature a full VGA touch screen, digital amplitude setting, and patented amplitude profiling. They support multiple languages and communication options, and offer increased power levels. The power supply is totally digital, with features like True Digital Autotune with Memory and Total Amplitude Control.
User Interface: The interface includes a full VGA touch screen with simple navigation, process graphing, and a choice of languages for message display. It also features a USB port for data collection and a horn signature graph for comparison.
Process Control: The systems support multiple weld modes and include patented Amplitude Stepping for optimization. They offer built-in digital amplitude control, true alarm messages, self-diagnostics, and monitoring capabilities. The systems also provide printing capabilities and password protection for process changes.
Communications: The systems run on a Windows CE Operating System and support Ethernet, USB, and X-Net for remote monitoring and networking. An external VGA port is available for additional monitors or touch screens.
Actuator: Features include settable pressure and downspeed, custom flow control, variable dynamic triggering, and dynamic follow-through for consistent weld quality. Enhanced ergonomics improve accessibility and visibility.
Power Supply: The digital power supply includes features like programmable starting ramps, energy braking, auto seek, and line/load regulation. The System Protection Monitor provides five levels of power supply protection.
Available Options: Options include SPC software, touch screen monitor, base-mounted leveling plate, solid mount boosters, longer columns, and ground detect cable.
Warranty: The systems come with a three-year warranty on materials or workmanship for units purchased and operated in North America.
Technical Specifications: The document provides detailed specifications for actuator models, power supply output, line voltage, max current, frequency, cycle rate, ambient temperature range, and external inputs/outputs.
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Catalog excerpts

Branson 2000X Ultrasonic Assembly Systems-1

Weld by time, energy, peak power,ground detect, collapse, absoluteՕFull VGA touch screen Graphing ՕAvailable in 3 frequencies - 20, 30, and 40 kHzDigital amplitude setting ՕPatented amplitude profiling Multiple language choices includingJapanese, Korean, and ChineseՕMultiple communications options Increased power levels > DIGITAL CONTROLS DIGITALPOWERSUPPLY ADDITIONAL SOFTWARE FEATURES WELDING | STAKING | INSERTION | SWAGING | FORMING | SPOT WELDING | DEGATING | CUTTING AND SEALING >

 Open the catalog to page 1
Branson 2000X Ultrasonic Assembly Systems-2

Multiple weld modes: weld by time,peak power, energy, distance (absolute and collapse), and ground detect. ՕPatented Amplitude Stepping (Fig.1) Built-in digital amplitude control - for optimization of weld strength and appearance > ՕWindows CE Operating System - afully-functional Windows program specifically designed for non-PC devices for fine tuning of critical applications. Ethernet - permits easy access for networking the welder ՕTrue alarm messages for ease of troubleshooting, > (Fig. 1) with links to additional information. USB - the addition of this port allows for any USB device to be...

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Branson 2000X Ultrasonic Assembly Systems-3

True Digital Autotune with Memory (AT/M) - Provides fully-automatic tuning and stores horn frequency at the end of each weld. ՕTotal Amplitude Control - Utilizing Branson's digital power supply technology,you have complete control of amplitude throughout the weld cycle: programmable starting ramp, digital setting of weld amplitude orpatented amplitude stepping, and energy braking. Programmable Starting Ramp - ՕEnergy Braking - acontrolled stoppage of the ultrasonic stack. This featureeliminates the traditional ring downӔ of the stack creating a more consistent energy input into the parts. Small...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.