Catalogs >
Branson Ultrasonics >
40 kHz Portable Ultrasonic Wire Splicer

40 kHz Portable Ultrasonic Wire Splicer
2Pages

Catalog excerpts

40 kHz Portable Ultrasonic Wire Splicer - 1

Metal Welding 40 kHz Portable Ultrasonic Wire Splicer The Branson Ultrasplice-40 joins wires quickly and reliably while providing maximum maneuverability. It splices up to 4 #16 AWG or a total of 6mm sq wires in-line, or in a pig tail configuration. Splicing ultrasonically results in a superior electrical connection over crimping, soldering, or resistance welding, and offers savings in power consumption, elimination of consumables, and longer tool life. EASY TO USE The Ultrasplice 40's convenient design enables the operator to feed wires easily into the splicing nest. A gathering mechanism positions wires accurately and catches frayed wires to ensure a high quality weld. Typically, a weld is completed in less than one half second. Since ultrasonics does not generate appreciable heat, wires can be handled immediately after splicing. The Ultrasplice 40 can be readily used for wire tipping (the solidification of the ends of strands of wires to keep them from splaying). This process is especially useful to prevent unravelling when wires must be plugged into a connector. The wire is placed into the large nest area and the Ultrasplice 40 is activated to collect the strands and weld them into a precise configuration. The Ultrasplice 40 is easily mounted into an automated wire preparation machine for total automation of the tipping process. Production rates in the automated mode can be as high as 60 parts per minute. The rugged construction of this system and long tool life makes the Ultrasplice 40 the perfect method for wire tipping. ECONOMICAL Tool life usually exceeds 100,000 welds. Electrical power consumption with ultrasonics averages only 1/30 of the amount used by resistance welding, and ultrasonic welding eliminates the need for costly clips, solder, and flux.

Open the catalog to page 1

40 kHz Portable Ultrasonic Wire Splicer - 2

Metal Welding TECHNICAL SUPPORT Every Branson product is backed by our technical staff, who provide our customers with training in operation and maintenance. Touch Screen Controller ADVANCED PROCESS CONTROL WITH THE TOUCH SCREEN CONTROLLER The Branson Touch Screen controller monitors and displays all ultrasonic metal weld parameters to maintain the highest standards in weld quality. It features an advanced microprocessor control that monitors the weld cycle through a power feedback signal. The power in watts applied to the weld is integrated over the weld time to determine the total energy...

Open the catalog to page 2